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Design and Modeling of Mechanical Systems - IV (eBook)

Proceedings of the 8th Conference on Design and Modeling of Mechanical Systems, CMSM'2019, March 18–20, Hammamet, Tunisia
eBook Download: PDF
2020
XVI, 961 Seiten
Springer International Publishing (Verlag)
978-3-030-27146-6 (ISBN)

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Design and Modeling of Mechanical Systems - IV -
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This book offers a collection of original peer-reviewed contributions presented at the 8th International Congress on Design and Modeling of Mechanical Systems (CMSM'2019), held in Hammamet, Tunisia, from the 18th to the 20th of March 2019. It reports on research, innovative industrial applications and case studies concerning mechanical systems and related to modeling and analysis of materials and structures, multiphysics methods, nonlinear dynamics, fluid structure interaction and vibroacoustics, design and manufacturing engineering. Continuing on the tradition of the previous editions, these proceedings offers a broad overview of the state-of-the art in the field and a useful resource for academic and industry specialists active in the field of design and modeling of mechanical systems. CMSM'2019 was jointly organized by two leading Tunisian research laboratories: the Mechanical Engineering Laboratory of the National Engineering School of Monastir, University of Monastir and the Mechanical, Modeling and Manufacturing Laboratory of the National Engineering School of Sfax, University of Sfax.

Preface 6
Contents 8
From Assembly Planning to Secondary Assembly’s Lines Identification 18
Abstract 18
1 Introduction 18
2 Proposed Approach 20
2.1 Illustrative Mechanism 20
2.2 CAD Data 21
2.3 Assembly Plan Generation 23
3 Data Implementation 26
4 Conclusion and Future Work 27
References 28
CAD Tolerancing Integration: A Tool for Optimal Tolerance Allocation 29
Abstract 29
1 Introduction 29
1.1 Literature Review 30
1.2 Synthesis and Research Objectives 30
2 Proposed Approach 31
3 Case Study 32
3.1 Studied Example 32
3.2 Implementation of Proposed Model and Compared Approaches 33
4 Results and Discussion 36
4.1 Transfer and Tolerance Results 36
4.2 DCC and Tolerance Results 36
4.3 Cost Results 37
5 Conclusion 38
References 38
A Computer Aided Tolerancing (CAT) Tool of Non-rigid Cylindrical Parts Assemblies 40
Abstract 40
1 Introduction 40
2 State of the Art 41
2.1 Tolerance Analysis Approaches of Rigid and Non-rigid Parts Assemblies 41
3 The Main Steps of the Developed Tolerance Analysis Model 41
3.1 Extraction of CAD Data 42
3.2 Modeling of Realistic Cylindrical Components with Defects 42
3.3 Modeling of the CAD Assembly with Realistic Parts 44
3.4 Control of the FR: Tolerances Analysis 46
4 Case Study 46
5 Conclusion 49
References 49
Why and How to Move from SPC (Statistical Process Control) to APC (Automated Process Control) 50
Abstract 50
1 Introduction 50
2 The Challenges of Process Control in Mechanical Production 51
3 Optimum Control from a Single Part 52
4 Multi-criteria Control 54
5 APC: A Dissociation Between Conformity and Control 55
6 Conclusion 56
References 56
Proposal of a New Based Scenarios Eco-Manufacturing Methodology on CAD Phase 58
Abstract 58
1 1 Introduction 58
2 2 State of Art 59
3 3 Proposed Approach 60
4 4 Case Study 61
5 5 Conclusion 62
References 63
Experimental Study of Vehicle Noise and Traffic Pollution 64
Abstract 64
1 1 Introduction 64
2 2 Methodology and Experimental Procedure 65
3 3 Measurements Results and Discussion 67
3.1 Site 1 67
3.2 Site 2 68
3.3 Site 3 69
4 4 Conclusion 70
References 70
Journal article 70
Design of an Electronic Throttle Body Based on a New Knowledge Sharing Engineering Methodology 72
Abstract 72
1 Introduction 72
2 State of the Art 73
2.1 Mechatronic Systems Development Methodologies 73
2.2 Methodologies Based on Collaborative Design and Knowledge Sharing 74
3 Proposed Methodology 76
4 Case Study 76
5 Results and Discussion 78
6 Conclusions 79
Acknowledgements 79
References 79
Optimization Design of the Sewing Mechanism Using Multi-criteria Colonial Competitive Method 81
Abstract 81
1 1 Introduction 81
2 2 The NBTTL System 82
3 3 The NBTTL Mechanical Performances 83
3.1 The Needle Jerk (NJ) 83
3.2 The Transmission Angle (TA) 84
3.3 The Coupler Traking Error (TE) 84
4 4 Multi-objective Optimization Design of the NBTTL Mechanism 85
5 5 Results and Discussion 86
6 6 Conclusion 89
References 89
Investigating the Inline Design Measure in Existing Pressurized Steel Piping Systems 91
Abstract 91
1 1 Introduction 91
2 2 Materials and Methods 92
3 3 Application, Results and Discussion 94
4 4 Conclusion 98
References 98
Exploring the Performance of the Inline Technique-Based Water-Hammer Design Strategy in Pressurized Steel Pipe Flows 100
Abstract 100
1 1 Introduction 100
2 2 Materials and Methods 101
3 3 Application, Results and Discussion 103
4 4 Conclusion 107
References 108
Investigating the Removal of Hydraulic Cavitation from Pressurized Steel Piping Systems 109
Abstract 109
1 1 Introduction 109
2 2 Materials and Methods 110
3 3 Application, Results and Discussion 113
4 4 Conclusion 116
References 117
Flow Velocity Effect on the Hygrothermal Behavior of the Polyester/Glass Fiber Composite 119
Abstract 119
1 Introduction 119
2 Materials and Experimental Methods 120
3 Modeling and Validation 121
4 Conclusion 124
References 125
Dynamics of the Flow Field Induced by Multiple Elevated Jets in Crossflow 127
Abstract 127
1 1 Introduction 127
2 2 Experimental Set-up 129
3 3 Results and Discussion 130
4 4 Conclusion 134
References 134
Transient Flow Study and Fault Detection in Polymeric Pipelines Inverse-Transient-Based Leak Detection Algorithm 136
Abstract 136
1 1 Introduction 136
2 2 Inverse Analysis Method 137
2.1 Concept 137
2.2 Inverse Transient Analysis 137
3 3 Mathematical Model 138
3.1 Momentum Equation 138
3.2 Continuity Equation 139
3.3 Leak Modeling 140
4 4 Numerical Resolution: Method of Characteristics 140
4.1 Finite-Difference Equations 140
4.2 Retarded Strain 140
4.3 Boundary Conditions 141
5 5 Experimental Setup 142
6 6 Model Calibration and Adjustment 143
6.1 Wave Velocity Delimitation 143
6.2 Optimization Problem 144
7 7 Leak Quantification 146
7.1 Numerical to Numerical Calibration 146
7.2 Numerical-Experimental Calibration 147
8 8 Conclusion 148
References 149
Influence of the Impeller Geometry and the Starting Period on the Hydraulic Performance of a Centrifugal Pump 151
Abstract 151
1 Introduction 151
2 Fundamental Equations 152
2.1 Fluid Governing Equations 152
2.2 Pump Governing Equations 154
3 Numerical Analysis 156
4 Results 156
4.1 Pump Impeller Speed and Motor Torque 156
4.2 Steady State Response Analysis 156
4.3 Transient Response Analysis 160
5 Conclusion 161
References 161
Improvement of Mass Transport at the Surface of an SPR Biosensor Applied in Microfluidics 162
Abstract 162
1 1 Introduction  162
2 2 Theoretical Consideration 164
2.1 The Navier Stokes Equations 164
2.2 The Binding Reaction 164
2.3 Transport Equation 165
2.4 Magnetostatic Equations 165
2.5 Boundary Condition  166
3 3 Results and Discussion 166
3.1 Geometric Configuration 166
3.2 Magnetic Field Effect on the Microfluidic Flow Profile 168
3.3 Magnetic Field Effect on the Kinetic Response 169
4 4 Conclusion 170
References 170
Assessing the Inline and Branching Techniques in Mitigating Water-Hammer Surge Waves 172
Abstract 172
1 Introduction 172
2 Theory and Methods 174
3 Application, Results and Discussion 175
4 Conclusion 179
References 179
A Reliability Based Design Method Evaluation for a Coupled Fluid-Structure System 181
Abstract 181
1 1 Introduction 181
2 2 Vibroacoustic Damped Model 182
3 3 Resolution Methods 182
3.1 Direct Method 182
3.2 Model Order Reduction Method 183
4 4 The First Order Reliability Method 185
5 5 The Reliability Based Design Method Evaluation 185
6 6 Numerical Simulation 186
6.1 Finite Elements Model 186
6.2 The Reliability Based Design Method Evaluation, Results and Discussion 187
7 7 Conclusion and Outlook 188
References 188
Effect of Cylindrical Particle Orientation on the Flow and Temperature Distribution 190
Abstract 190
1 Introduction 190
2 Numerical Methodology 191
2.1 Nusselt Number Correlations 192
2.2 Drag Coefficient Correlations 192
2.3 Solution and Simulation Conditions 194
3 Results and Discussion 194
3.1 Validation Using Spherical Particle 194
3.2 Flow Past a Stationary Non-spherical Particle 195
3.3 Hydrodynamic Behavior of Gas and Particles 196
4 Conclusion 198
References 199
Experimental Analysis of Electromyography (EMG) Signal for Evaluation of Isometric Muscle Force 200
Abstract 200
1 Introduction 200
2 Materials and Methods 201
2.1 Experimental Materials 201
2.2 EMG Acquisition and Processing 202
2.3 Development Muscle Model 203
2.3.1 Dynamic Activation 204
2.3.2 Dynamic Contraction 205
3 Results and Discussion 206
4 Conclusion 208
References 208
Multiscale Approach from Nanoscale to Macroscale to Identify Orthotropic Properties of Trabecular Bone Based on FEM 210
Abstract 210
1 Introduction 210
2 Method Description 211
2.1 Bone Composition 211
2.2 Multiscale Model of Trabecular Bone 212
2.3 Multiscale Approach 212
3 Results and Discussion 213
3.1 Microfibril 214
3.2 Fibril 215
3.3 Lamella 216
3.4 Single Trabeculae 217
3.5 Trabecular Network 218
4 Conclusion 219
References 219
Modeling of a Fatigue Test Performed on a Trans-Tibial Prosthetic Socket Made of Natural Fiber 221
Abstract 221
1 1 Introduction 222
2 2 Cyclic Test of Socket According to ISO 10328 222
3 3 Theoretical Study 224
4 4 Electro-Mechanical Analogy 224
5 5 Identification of Burgers Model Parameters 225
6 6 Design Optimization of the Test Bench 226
6.1 Determination of the Natural Frequency of the Test Bench Based on the Burgers Model 226
6.2 Possible Solutions to Increase the Natural Frequency of the Test Bench 227
6.3 The Effect of the Reduction of the Equivalent Mass on the Running of the Cyclic Test 228
7 7 Conclusion 229
References 229
Investigation on the Effect of the Contact-Free Creep Test Loading Conditions on the Human Skin Viscoelastic Parameters 231
Abstract 231
1 1 Introduction 231
2 2 Materials and Methods 232
2.1 Experimental Protocol 232
2.2 Constitutive Law 233
2.3 Finite Elements Model and Inverse Problem 233
2.4 Statistical Analysis 234
3 3 Results and Discussion 234
3.1 Numerical Results 234
3.2 Statistical Analysis Results 235
4 4 Conclusion 236
References 236
Effect of Changing Temperature and Wire Cross Section on the Tribological Behavior of the NiTi Alloy 238
Abstract 238
1 1 Introduction 238
2 2 Materials and Methods 239
3 3 Results and Discussion 240
3.1 Preliminary Evaluation 240
3.2 Tribological Results 242
4 4 Conclusion 246
References 246
The Simulation of Acoustic Cavitation in the Medical Field 248
Abstract 248
1 Introduction 248
2 Mathematical and Numerical Model 249
2.1 Governing Equations 249
2.2 Rayleigh-Plesset 251
2.3 The VOF-LPT Coupling 251
3 Results and Discussions 252
3.1 The VOF-LPT-RP Solvers 252
3.2 Test Case Description 253
3.3 Boundary and Operation Conditions 253
3.4 Results 254
4 Conclusion 255
References 256
Journal article 256
Journal article only by DOI 256
Nonlinear Analysis of the Effect of Hydrodynamic Forces on the Stability of an Unbalanced Rigid Rotor 257
Abstract 257
1 1 Introduction 257
2 2 Mathematical Modelling 258
3 3 Results 260
4 4 Conclusion 264
Acknowledgements 265
References 265
Power Losses in a Gearbox Lubricated with Axle Gear Oils 266
Abstract 266
1 1 Introduction 267
2 2 Materials and Methods 268
3 3 Power Loss Model with C40/A10 Gears 271
3.1 Seals Power Loss 271
3.2 Rolling Bearing Power Loss 272
3.3 No-Load Gears Power Loss 272
3.4 Gears Power Loss 273
4 4 Results and Discussion 274
5 5 Conclusion 276
Acknowledgements 277
References 277
A Low Cost Uncertainties Propagation Study for a Coupled Fluid Structure System 278
Abstract 278
1 1 Introduction 278
2 2 Stochastic Vibroacoustic Damped Model 279
3 3 Resolution Methods 280
3.1 Direct Method 280
3.2 Model Order Reduction Method 281
4 4 The Proposed Uncertainty Analysis Method 282
5 5 Numerical Simulation 283
5.1 Finite Elements Model 283
5.2 Stochastic Response, Results and Discussion 284
6 6 Conclusion and Outlook 286
References 286
Robust 2D-Spatial Fourier Transform Identification of Wavenumber-Space Characteristics of a Composite Plate 288
Abstract 288
1 Introduction 289
2 Theoretical Backgrounds 290
3 K-Space Identification of Sandwich Plate Using Experiment-Based 2D-Spatial DFT 290
4 Conclusion 295
References 297
Physical Only Modes Identification Using the Stochastic Modal Appropriation Algorithm 299
Abstract 299
1 Introduction 299
2 The SMA Algorithm 300
3 Harmonics Rejection 301
4 Spurious Modes Rejection 302
5 Simulation Validation 303
5.1 Harmonics Rejection 304
5.2 Spurious Modes Rejection 304
6 Conclusion 305
References 305
Comparative Study of Smart Structures Vibrations Under Earthquake Excitations 306
Abstract 306
1 1 Introduction 306
2 2 Classical Active Control Algorithm (LQR) 307
3 3 Methods of the Optimal Position of the Control Systems 308
3.1 The Method of Modal Controllability 308
3.2 Controllability Index 308
3.3 Genetic Algorithm 308
4 4 Numerical Studies 309
4.1 Validation of the Model Taken 309
4.2 Application of Modal Controllability 309
4.3 Application of Controllability Index 312
4.4 Application of Genetic Algorithm 314
5 5 Conclusion 315
References 315
The Influence of Process Parameters on Single Point Incremental Forming: Numerical Investigation 317
Abstract 317
1 Introduction 317
2 Constitutive Model 318
3 FEM Simulation 319
4 FEM Results 320
5 Conclusion 324
References 324
Experimental Investigation and Finite Element Modeling on Incremental Forming Process of Aluminum Sheet Alloys 326
Abstract 326
1 Introduction 327
2 Modeling and Simulation 327
3 Results and Discussion 328
4 Conclusion 334
References 334
Ductile Fracture Characterization of an IF Steel Tensile Test by Numerical Simulation 335
Abstract 335
1 1 Introduction 335
2 2 Elastic-Plastic Constitutive Equations 336
3 3 Hill’s Yield Criterion for Orthotropic Materials 336
4 4 Hardening Laws 337
5 5 Ductile Fracture 338
6 6 Damage Evolution 339
7 7 Finite Element Model 340
8 8 Conclusions 343
References 343
Predictive Modeling and Optimization of Cutting Parameters During the Turning of Inconel 718 Using Taguchi Method 345
Abstract 345
1 1 Introduction 345
2 2 Problem Definition 346
3 3 Experimental Setup 346
3.1 Material 346
3.2 Taguchi Method 346
4 4 Result and Discussion 347
4.1 Signal to Noise Ratio 347
4.2 Main Effects Plot for S/N Ratio 348
4.3 Regression Equation 349
5 5 Conclusion 350
Acknowledgements 350
References 351
Effect of Multi-stage Incremental Formatting Strategy (DDDD) on Sheet Thickness and Profile 352
Abstract 352
1 Introduction 352
2 Numerical Simulation 353
3 Experimental Setup 356
4 Results and Discussion 357
5 Conclusion 360
References 360
Human Skills Evaluation to Improve Production Performance: Case of a Company in the Cosmetics Sector 362
Abstract 362
1 Introduction 362
2 Management and Assessment of Knowledge and Skills 363
2.1 Knowledge Management 364
2.2 Knowledge and Skills Assessment 364
3 Approach and Outcome of the Skills Assessment Survey 365
3.1 Pre-survey 366
3.2 Survey 366
3.3 Post-survey 367
4 Conclusion 369
Acknowledgements 369
References 369
Optimization of FDM Manufacturing Parameters of a Biodegradable Thermoplastic (PLA) 372
Abstract 372
1 1 Introduction 372
2 2 Materials and Methods 374
2.1 Dynamic Mechanical Analysis of PLA 374
2.2 Design of Experiment Based on Taguchi Method 374
3 3 Results and Discussion 375
3.1 DMA Test of a PLA 375
3.2 Influence of FDM Process Parameters 375
4 4 Conclusion 378
Acknowledgements 379
References 379
Investigation of Delamination Factor in High Speed Milling on Carbon Fiber Reinforced Plastics 380
Abstract 380
1 1 Introduction 380
2 2 Experimental Set Up 381
2.1 Materials and Methodology 381
2.2 Design of Machining Experiments 382
3 3 Results and Discussions 383
3.1 Entry Delamination 384
3.2 Exit Delamination 388
4 4 Conclusion 390
References 391
The Effect of High-Speed Milling on Surface Roughness of 42CrMo4 Hardened Steel Using a Ball Nose End-Mill Cutter 392
Abstract 392
1 Introduction 392
2 Experimental Results 393
3 Interpretations 396
4 Conclusion 398
Acknowledgements 398
References 398
Multi-optimization of Stellite 6 Turning Parameters for Better Surface Quality and Higher Productivity Through RSM and Grey Relational Analysis 399
Abstract 399
1 1 Introduction 400
2 2 Experimental Procedure 401
2.1 Equipment and Materials 401
2.2 Design of Experiments 402
3 3 Effect of Cutting Conditions on Surface Roughness 402
4 4 Optimization of Cutting Conditions Using Grey Relational Analysis 406
5 5 Conclusion 407
References 407
Numerical Determination of Cutting Stability Lobes in Orthogonal Milling 409
Abstract 409
1 Introduction 409
2 Approach Description 410
3 Numerical Cutting 410
3.1 Radial Flexibility 411
3.2 Transverse Flexibility 413
3.3 Combined Flexibility 413
4 Results Comparison 414
5 Conclusion 415
Acknowledgements 415
References 415
Prediction of Forces Components During the Turning Process of Stellite 6 Material Based on Artificial Neural Networks 416
Abstract 416
1 1 Introduction 416
2 2 Experimental Procedure 418
3 3 Artificial Neural Networks Model 419
4 4 Conclusion 424
References 424
A Finite Element Procedure for Thermal Buckling Analysis of Functionally Graded Shell Structures 426
Abstract 426
1 Introduction 426
2 Material Properties of FGM Conical Shells 427
3 Basic Equations of FGM Shell 428
3.1 Kinematics of the Shell Model and Strain Field 428
3.2 Weak Form and Constitutive Relations 428
3.3 Thermal Buckling Problem 429
4 Results and Discussion 430
5 Conclusion 432
References 432
Thermal Expansion Behavior of Al 2017 Alloy Matrix Composites Prepared by Stir Casting 434
Abstract 434
1 1 Introduction 434
2 2 Experimental Procedure 435
3 3 Result and Discussion 437
3.1 Microstructure of Composites 437
3.2 Density of Composites 438
3.3 Thermal Expansion Behavior of Composites 439
4 4 Conclusion 440
References 441
Material and Geometric Nonlinear Analysis of Ceramic/Metal Functionally Graded Cylindrical Shell 443
Abstract 443
1 Introduction 443
2 Theoretical Formulation 444
2.1 Material Properties of FG Cylindrical Shell 444
2.2 Kinematic Assumptions, Weak Form and Constitutive Relations 445
2.3 Constitutive Relations in Elastoplasticity 446
3 Finite Element Resolution 446
4 Numerical Results 447
5 Conclusion 450
References 450
Buckling Analysis of Carbon Nanotube-Reinforced FG Shells Using an Enhanced Solid-Shell Element 452
Abstract 452
1 1 Introduction 452
2 2 Finite Element Formulation 453
2.1 The Weak Form 453
2.2 Compatible Strains 454
2.3 Enhanced Green Lagrange Strains 454
3 3 Carbon Nanotube Reinforced Composite Shell 455
4 4 Numerical Simulations 456
5 5 Conclusion 458
References 458
Static Analysis of Carbon Nanotube-Reinforced FG Shells Using an Enhanced Solid-Shell Element 460
Abstract 460
1 1 Introduction 460
2 2 Finite Element Formulation 461
2.1 The Weak Form 461
2.2 Compatible Strains 462
2.3 Enhanced Green Lagrange Strains 462
3 3 Carbon Nanotube Reinforced Composite Shell 463
4 4 Numerical Simulations 464
5 5 Conclusion 467
References 467
Effect of the Type of Binder on Thermal and Mechanical Properties of Mortar with Doum Palm Fiber 469
Abstract 469
1 1 Introduction 469
2 2 Experimental Procedure 470
2.1 Materials 470
2.1.1 Doum Palm Fiber 470
2.1.2 Binder 470
2.1.3 Sand 471
2.2 Mixing Procedure and the Preparation of the Composite 471
2.3 Experimental Investigation 472
3 3 Results and Discussions 472
3.1 Fibers Surface 472
3.2 Mechanical Properties 473
3.3 Thermal Properties 474
4 4 Conclusion 475
References 475
Numerical Investigation of Reverse Redrawing Process Using a Non Associated Flow Rule 477
Abstract 477
1 1 Introduction 477
2 2 Constitutive Equations 478
3 3 Numerical Simulations of Reverse Re-drawing Process 480
4 4 Results and Discussions 481
5 5 Conclusion 483
References 483
Low Velocity Impact-and-Damage Study of DD13 Sheet Metal 485
Abstract 485
1 Introduction 485
2 Finite Element Simulations 486
2.1 Constitutive Equations 486
2.2 Finite Element Model 489
3 Simulation Results 490
4 Conclusion 492
References 492
Mechanical Characterization of Thin Films Using Nanoindentation Technique. a Numerical Study 494
Abstract 494
1 Introduction 494
2 Methods Measuring Elastic-Plastic Thin Film’s Properties 495
2.1 Oliver and Pharr Method 495
2.2 Numerical Methods 496
3 Identification of the Elastic-Plastic Thin Films Properties Using Three Analytical Models 497
3.1 Identification of the Elastic-Plastic Film Properties Using Jiang, Zhou and Huang Model 497
3.2 Identification of the Elastic-Plastic Film Properties Using Liao, Zhou, Huang and Jiang Model 500
3.3 Identification of the Film Properties Using Ma, Zhou, Long and Lu Model 502
4 Conclusion 503
References 503
Numerical Study of SPIF Process of Al–Cu Bimetal Sheet Using Finite Element Analysis: Influence of Process Parameters on the Mechanical and Geometrical Responses 504
Abstract 504
1 Introduction 505
2 Numerical Modeling of SPIF 506
3 Results and Discussion 507
3.1 Forming Force: Comparison Between Experimental and Numerical Results 508
3.2 Effect of the Wall Angle on the Distribution of Final Sheet Thickness and Equivalent Plastic Strain 510
4 Conclusions 513
References 514
Effect of Multiple Impacts on Thin Leading Edges of Turbine Blade Treated by Laser Shock Peening Process 515
Abstract 515
1 Introduction 515
2 Finite Element Model Investigation of the LSP Treatment 516
2.1 Geometric Model 516
2.2 General Hypotheses of the Study 517
2.3 Material Representative Properties 518
2.4 Boundary Conditions and Loading Induced by LSP Treatment 519
2.5 Principal Calculation Steps 520
3 Results and Discussions 520
4 Conclusion 523
Acknowledgements 523
References 523
Experimental Study of Immiscible Polymer Blends: Morphology and Rheology 524
Abstract 524
1 1 Introduction 524
2 2 Materials and Techniques 525
2.1 Materials 525
2.2 Techniques 525
3 3 Results and Discussion 526
4 4 Conclusion 529
References 529
Extension of the Jiles–Atherton Hysteresis Model to Characterize the Magneto-Mechanical Behavior: Experimental and Numerical Investigations for Stator Blanking 531
Abstract 531
1 1 Introduction 532
2 2 Experimental Section 532
2.1 Material and Experimental Set up 532
2.2 Experimental Results 533
2.3 Hysteresis Model 533
3 3 Numerical Aspect 534
3.1 Finite Element Modelling 534
3.2 Finite Element Results 535
4 4 Magneto Mechanical Coupling 535
4.1 Coupling Procedure 536
4.2 Coupling Results 537
5 5 Conclusion 538
References 539
Product Development Process Based on Open Technologies 541
Abstract 541
1 Introduction 541
2 Literature Review of Product Development Process 542
2.1 Fuzzy Front End 543
2.2 Prototyping Phase 544
3 New Approach of Product Development Process 544
3.1 Opportunity Research 545
3.2 Opportunity Evaluation 545
3.3 Validates Opportunities 546
3.4 Engineering Design 547
4 The Assumptions Derived from Processes 547
5 Conclusion and Future Work 547
References 547
Failure Mechanism of Sandwich Panels Under Three-Point Bending 550
Abstract 550
1 1 Introduction 550
2 2 Analytical Analysis 551
2.1 Modified Gibson’s Model 551
2.2 Failure Mode Map 554
3 3 Experimental and Numerical Procedures 555
3.1 Experimental Procedures 555
3.2 Numerical Simulations 556
4 4 Results and Discussion 556
5 5 Conclusion 560
References 560
Analysis on the Dependence of the Fracture Locus on the Pressure and the Lode Angle 562
Abstract 562
1 Introduction 563
2 Ductile Fracture Models 564
2.1 Mae and Wierzbicki [8] 564
2.2 Xue and Wierzbicki [9] 565
2.3 Damage Evolution 566
3 Numerical Simulations 566
3.1 Effect of Models Parameters 567
3.2 3D Fracture Locus 570
4 Conclusion 573
References 573
Finite Element Analysis of Single Point Incremental Forming Process of Metallic Composite Sheet: Application to Titanium-Steel Bimetal Sheet Forming 575
Abstract 575
1 Introduction 575
2 Finite Element Analysis 576
2.1 Sheet Materials and Pyramid Geometry 577
2.2 Description of the FE Model 577
3 Results and Discussion 578
3.1 Validation of the FE Model 578
3.2 Influence of Layers’ Arrangement and Different Vertical Steps Down on the Variations of Forming Force Versus Time Diagram 579
3.3 The Effect of Vertical Pitch Size on the Peak Magnitude of the Forming Loads Acting on the Punch 581
3.4 Effect of the Vertical Step Down on the Thickness Distribution 581
4 Conclusion 582
References 583
Bending Fatigue Behavior of Flax and Carbon Fiber Reinforced Epoxy Resin 584
Abstract 584
1 Introduction 584
2 Experimental Procedures 585
2.1 Materials 585
2.2 Bending Tests 585
3 Results and Discussion 586
3.1 Static Results 586
3.2 Fatigue Results 587
4 Conclusion 591
References 591
Quasi-static Properties of a Bio-Based Sandwich Structure with an Auxetic Core 593
Abstract 593
1 1 Introduction 593
2 2 Materials and Method 594
2.1 Materials and Manufacturing 594
2.2 Tensile Test 595
2.3 Three-Point Bending Test 596
3 3 Results and Discussion 597
3.1 Material Properties 597
3.2 Poisson’s Ratio of the Auxetic Structure 598
3.3 Bending Performance of Sandwiches Composites 599
4 4 Conclusion 601
References 601
Characterization of CrN/CrAlN/Cr2O3 Multilayers Coatings Synthesized by DC Reactive Magnetron Sputtering 603
Abstract 603
1 1 Introduction 603
2 2 Experimental Procedures 605
3 3 Results and Discussion 606
3.1 Microstructure and Morphology 606
3.2 Mechanical Properties 607
3.3 Coefficient of Friction 609
4 4 Conclusion 610
References 610
Mechanical Characterization of Composite GRC Under Different Solicitations 612
Abstract 612
1 Introduction 612
2 Mechanical Characterizations 613
2.1 Specimens Preparation 613
2.2 Bending Tests 613
2.3 Compression Tests 614
3 Results and Discussion 615
4 Observations 617
5 Conclusion 618
Acknowledgements 618
References 618
Model Parameters Identification of Adhesively Bonded Composites Tubes Under Internal Pressure 620
Abstract 620
1 Introduction 620
2 Finite Element Model 621
2.1 Interface Model 621
2.2 Ply Model 623
3 Parameters Identification 624
3.1 Interface Parameters 624
3.2 Ply Parameters 625
3.2.1 [±45°] Specimens 625
3.2.2 [±80°] Specimens 626
3.2.3 Plasticity Parameters 627
4 Conclusion 629
Acknowledgements 629
References 629
Influence of the Nitrided Layers Microstructure on the Fatigue Life Improvements of AISI 4140 Steel 631
Abstract 631
1 1 Introduction 631
2 2 Material and Experimental Procedures 632
3 3 Results and Discussion 633
3.1 Microstructural Characterization 633
3.2 Work Hardening 634
3.3 Residual Stress 635
3.4 Fatigue Behaviour 636
3.5 Fractographic Analysis of Fracture Surfaces 637
4 4 Conclusion 639
References 639
Characterization of the Surface Roughness of a GFRP by a 3D Profilometer After Trimming 641
Abstract 641
1 1 Introduction 641
2 2 Response Surface Methodology 642
3 3 Materials and Methods 642
3.1 Material 642
3.2 Machine and Tool Used 643
3.3 Machining Strategy 643
4 4 Design of Experiments 644
5 5 Analysis Method of Area Roughness 645
6 6 Results and Discussion 646
6.1 Results 646
6.2 Results Study with “Minitab” 647
7 7 Conclusions and Perspectives 649
References 649
Mechanical Behavior of Titanium Aerospace Alloy: TA6V (TiAl6V4) Obtained Through an Identification Strategy Using CPB06 and Barlat Yield91 Criteria 651
Abstract 651
1 Introduction 651
2 Titanium in Aerospace 652
3 Titanium Alloys Allotropic Status 652
4 Identification Model 653
5 Identification Procedure 654
6 Results and Discussion 655
7 Numerical Simulation 657
8 Conclusion 658
References 659
Development of Sustainable Soft Flooring Material to Reduce Fall Injuries 660
Abstract 660
1 1 Introduction 660
2 2 Methodology 661
3 3 Energy Calculation for Causing Fracture in Bone 662
4 4 Result and Discussion 662
5 5 Conclusion 665
References 665
Comparative Evaluation of Natural Rubber Properties Blended with Almond Shells Powder with and Without Addition of New Bio-binary Accelerator System 667
Abstract 667
1 Introduction 667
2 Materials and Methods 668
2.1 Material 668
2.2 Composites Preparation 668
3 Experimental Characterization 668
3.1 Crosslinking Density Measurement 668
3.2 Mechanical Properties 669
4 Results and Discussion 669
5 Conclusion 671
Acknowledgements 671
References 671
Corrosive Wear Resistance of TiO2 Coatings by the Electrophoretic Deposition Process 672
Abstract 672
1 Introduction 672
2 Experimental Protocol 673
3 Results 674
4 Conclusion 677
Acknowledgements 677
References 677
Numerical Study of Mechanical Behavior of Agave Fibers Reinforced Composites 678
Abstract 678
1 1 Introduction 678
2 2 Materials and Methods 679
2.1 Published Data 679
2.2 Finite Element Modeling 680
3 3 Results and Discussion 680
3.1 Macro Scale Modeling, Tensile Test Simulation 680
3.2 Macro Scale Modeling, 3 Points Bending Test Simulation 682
3.3 Meso Scale Modeling, Tensile Test Simulation 682
4 4 Conclusion 686
References 686
A 3D Numerical Analysis of the Chip Segmentation Mechanism and the Side Burr Formation During the Ti6Al4V Alloy Machining 688
Abstract 688
1 1 Introduction 689
2 2 Numerical Model 690
3 3 Results and Discussion 692
4 4 Conclusion 696
References 697
A Modified FSDT Model for Static Analysis of Smart Functionally Graded Shells 698
Abstract 698
1 1 Introduction 698
2 2 Theoretical Formulations 699
2.1 Material Properties of FG Plates 699
2.2 Kinematic Assumptions, Weak Form and Constitutive Relations 699
2.3 Finite Element Approximation 701
3 3 Numerical Results 702
4 4 Conclusion 705
References 705
Experimental Investigation of Mechanical Behavior of NiTi Arch Under Cycling Loading and Cathodically Hydrogen Charging 707
Abstract 707
1 1 Introduction 707
2 2 Experimental Procedure 708
3 3 Experimental Results and Discussion 709
3.1 Effect of Imposed Strain 709
3.2 Effect of Strain Rate 709
3.3 Effect of Hydrogen Charging 711
4 4 Conclusion 714
References 714
The Effect of Surface Treatment on the Fatigue Behavior of NiTi Alloys 716
Abstract 716
1 Introduction 716
2 Materials and Experimental Procedures 717
2.1 Material of the Study 717
2.2 Experimental Procedures 717
3 Results and Discussions 718
3.1 Mechanical Properties of NiTi Diablos Specimens 718
3.2 Effect of Hydrogen on Mechanical Behavior of NiTi Specimens 719
3.3 Determination of Fatigue Properties by Self-heating Method 721
4 Conclusion 723
References 723
Micro-Scale Investigations on Belt-Finishing Wear Mechanisms and Residual Stresses by Scratch Test: Numerical Study 724
Abstract 724
1 1 Introduction 724
2 2 Numerical Study 726
2.1 The Description and the Conditions of the Modeling 726
3 3 Results and Discussion 728
3.1 Characterization of the Wear Mode 728
3.2 The Effect of Scratching Velocity on the Residual Stresses 730
3.3 The Effect of Friction Coefficient on the Residual Stresses 730
4 4 Conclusion 731
References 732
Micromechanical Modeling and Simulation of the Elastoplastic Behavior of Composite Materials 733
Abstract 733
1 1 Introduction 733
2 2 Double Inclusion Model 735
3 3 Incremental Formulation of Homogenization Model 736
4 4 Elasto-Plastic Tangent Operator 737
5 5 Incremental Algorithm Steps 738
6 6 Numerical Results and Discussion 738
7 7 Conclusion 740
References 740
Impact of Injection Parameters on Gloss Properties of Grained Polypropylene Parts 742
Abstract 742
1 1 Introduction 742
2 2 Materials and Techniques 743
2.1 Materials 743
2.2 Techniques 744
2.2.1 Polymer Processing 744
2.2.2 Colorometric Properties 745
3 3 Results and Discussion 745
4 4 Conclusion 747
References 747
Dynamic Calibration Method for Copper Crusher Gauges Based on Split Hopkinson Pressure Bars Technique and Finite Element Modeling 749
Abstract 749
1 Introduction 749
2 Split Hopkinson Pressure Bars Apparatus and Data Analysis 751
3 Modeling of the Crusher Gauge Material 753
4 Experimental Dynamic Test Results 754
5 Numerical Modeling 756
6 Results and Discussion 757
7 Conclusion 758
References 758
Improvement of the Quality of Aeronautical Products Stelia Tunisia 760
Abstract 760
1 1 Introduction 760
2 2 Diagnosis 760
2.1 Assembly Process of Lower Fuselage 13–14 760
2.2 Diagnosis and Action Plan 762
3 3 Improvement Actions 763
3.1 Constitution of the Work Team 763
3.2 Choice of the Pilot Line 763
3.3 Creating Process Flow Chart 763
3.4 Creating the Monitoring Plan 763
3.5 FMECA Process 765
3.6 Checkpoints 765
3.7 Target Operation Method 766
3.8 Points Display Method 766
3.9 The 5S Method 768
4 4 Conclusion 768
References 768
Investigation of the Effects of the Pre-hole Geometrical Parameters on the Countersinking Process 769
Abstract 769
1 Introduction 769
2 Material Behavior 770
3 Parameters 771
4 FE Model 772
5 Experiments Tools 772
6 Results and Discussions 773
7 Effects of the Parameters on the Punch Load 773
8 Effects of the Parameters on the Countersunk Hole Shape 773
9 Experimental Final Shape 776
10 Conclusion 777
References 777
Meshfree Modeling of 3D-Shell Structures Using the Modified First Order Shear Deformation Theory 779
Abstract 779
1 1 Introduction 779
2 2 The Modified First Order Shear Deformation Theory Kinematic Assumptions 780
2.1 Displacement Field and Strains of the Shell Model 780
2.2 The Meshfree Global Weak Form 781
2.3 The RPIM Using for the Meshfree Approximation of the Modified First Order Shear Deformation Theory 782
3 3 Numerical Example and Results 782
4 4 Conclusion 785
References 785
An ABAQUS Implementation of a Solid-Shell Element: Application to Low Velocity Impact 787
Abstract 787
1 1 Introduction 787
2 2 Finite Element Formulation 788
2.1 Assumed Natural Strain Method 789
2.2 Enhanced Assumed Strain Method 789
2.3 Finite Element Resolution 789
3 3 Elastoplastic Constitutive Equations 790
4 4 Numerical Results 791
5 5 Conclusion 793
References 793
Forced Vibration Analysis of Functionally Graded Carbon Nanotubes-Reinforced Composite Plates with Finite Element Strategy 795
Abstract 795
1 1 Introduction 795
2 2 Finite Element Strategy 796
2.1 Parameterization of the Geometry and Deformations 796
2.2 Material Properties of FG-CNTRC Plates 798
3 3 Forced Vibration Problem 799
4 4 Results and Discussion 800
5 5 Conclusions 801
References 801
Evolution of Mean Velocity and Temperature Field of Variable Density Turbulent Rectangular Jet 803
Abstract 803
1 1 Introduction 803
2 2 Computational Procedure 804
2.1 Governing Equations 804
2.2 Flow Configuration and Boundary Conditions 805
2.3 Numerical Method 806
3 3 Results and Discussion 806
3.1 Centerline Velocity 806
3.2 Centerline Turbulent Intensity 809
3.3 Dynamic Half-Width 809
4 4 Conclusion 810
References 810
Enhanced Efficiency of InGaN/GaN MQW Solar Cell by Applying Stress 812
Abstract 812
1 1 Introduction 812
2 2 Numerical Method 813
2.1 Self-consistent Model 813
2.2 Electrical Parameters of the InxGa1?XN/GaN MQW Solar Cell 815
3 3 Results and Discussion 815
3.1 Description of the Model 815
4 4 Conclusion 819
References 819
Analysing 2D Elastic and Elastoplastic Problems with the Element Free Galerkin Method 821
Abstract 821
1 1 Introduction 821
2 2 Moving Least Square (MLS) Approximation 822
3 3 Imposition of Boundary Conditions 824
4 4 Numerical Integration 824
5 5 2D Linear Elasticity by MLS 824
5.1 Two-Dimensional Plate 824
5.2 Timoshenko Beam 826
6 6 2D Elastoplasticity by MLS 828
6.1 MLS Discretization and Explicit Scheme 828
6.2 Numerical Examples and Discussions 828
7 7 Conclusions 830
References 830
Finite-Element Determination of the Equivalent Thermal Conductivity of Hollow Blocks Masonry Wall 832
Abstract 832
1 1 Introduction 832
2 2 Numerical Study 833
2.1 Geometry and Modeling 833
2.2 Mesh Generation 834
2.3 Material Properties of the Constituents 835
2.4 Boundary Conditions 835
2.5 Heat Transfer in Hollow Blocks 835
3 3 Results and Discussions 836
3.1 Effect of Radiation 836
3.2 Resulting Effective Thermal Conductivity 838
4 4 Conclusion 838
References 839
Formulation of the Dynamic Stiffness Matrix of Prestressed Cross-Ply Laminated Circular Cylin-Drical Shell Subjected to Distributed Loads 840
Abstract 840
1 Introduction 840
2 Geometry 841
3 Kinematic Assumptions 842
4 Lamina Constitutive Relations 842
5 Behaviour Equations of Composite Shell 842
6 The Dynamic Equilibrium Equations 843
7 Dynamic Stiffness Relation of Thick Laminated Prestressed Cylindrical Shells Subjected to Distributed Loads 844
7.1 Dynamic Transfer Relation and Sate Vector 844
7.2 Dynamic Stiffness Relation of Presressed Composite Shell 845
8 Numerical Validation 845
8.1 A Cross-Ply Laminated Prestressed Cylindrical Shell 845
8.2 Distributed Radial Load 846
9 Conclusion 848
Appendix A 848
Appendix B 848
References 849
Finite Element Modelling of the Functionally Graded Shells Mechanical Behavior 850
Abstract 850
1 Introduction 850
2 Material 851
3 Constitutive Equations 852
4 Numerical Results 854
4.1 Benchmark Tests 854
4.2 Square Plate Under Doubly Sinusoidal Load 855
5 Conclusion 857
References 857
Design and Modeling of a Mechatronic Power System of an Electric Vehicle 859
Abstract 859
1 Introduction 859
2 Description of the Mathematical Model 860
3 Modeling of the Battery with Modelica 862
4 Simulation Results 864
5 Parametric Study of the Energy Consumption of the Battery with ModelCenter 865
6 Conclusion 868
References 869
Sizing Models and Performance Analysis of Waste Heat Recovery Organic Rankine Cycle System for Internal Combustion Engine 870
Abstract 870
1 Introduction 871
2 2 Mathematical Model 873
2.1 Heat Exchanger 873
2.2 Expander-Generators 873
2.3 Motor-Pump 874
2.4 Modeling the Complete ORC System 876
3 Results and Discussion 876
4 Conclusion 882
References 882
Entropy Generation Minimization Concept Evaluating Mixing Efficiency Through, Variable Density, Isothermal, Free Turbulent Jet 883
Abstract 883
1 Introduction 884
2 Mathematical Model 885
2.1 First-Order K-? Turbulence Model 886
2.2 Reynolds Tensor 886
2.3 Equation of State 887
2.4 Entropy Generation Rate 887
3 Boundary Conditions 888
4 Numerical Procedure 888
5 Results and Discussion 889
6 Conclusion 897
References 897
Soft Underwater Robots Imitating Manta Actuated by Dielectric-Elastomer Minimum-Energy Structures 899
Abstract 899
1 1 Introduction 899
2 2 Swimming Method Classification 901
3 3 Actuator and Robot Structure 902
3.1 Actuator Structure 902
3.2 Robot Structure 903
4 4 Measurement Results 905
4.1 Actuator 905
4.2 Robot 905
5 5 Conclusion 906
Acknowledgements 907
References 907
A Novel in-Pipe Robot Design with Helical Drive 909
Abstract 909
1 1 Introduction 909
2 2 The Design Concept 910
3 3 Advance Speed 911
3.1 Nomenclature 911
3.2 Robot in a Straight Pipe 911
3.3 Robot in Pipe Bend 912
3.4 Problem of the Robot in a Bend 913
4 4 The New Design 914
5 5 Expression of the Advance Speed in a Bend 916
6 6 Simulation 917
7 7 Conclusions 917
References 917
Cable-Driven Parallel Robot (Eight Cables): Motors Command in Position and in Velocity 919
Abstract 919
1 1 Introduction 919
2 2 Notations and Kinematic Modeling 920
3 3 Point-to-Point Motion 922
3.1 Method 922
3.2 Experimental Results 923
4 4 Conclusions 925
References 925
Bio-Inspired CPG Based Locomotion for Humanoid Robot Application 927
Abstract 927
1 Introduction 927
2 Central Pattern Generator 928
3 Problem Formulation 929
4 ZMP Formulation 932
5 Conclusion 934
References 934
Analysis and Modeling of a Variable Capacity and an Accelerometer Using MEMS-RF Technology 936
Abstract 936
1 1 Introduction 936
2 2 Mechanical and Electrical Characteristic 937
2.1 Mecancials Properties 937
2.2 Electricals Properties 941
3 3 Modeling of the Proposed Varactor 941
4 4 Modeling of the Proposed Accelerometer 944
5 5 Conclusion 947
Reference 947
Co-simulation Study of a Two Wheeled Vehicle Equipped with an ABS System 948
Abstract 948
1 Introduction 948
2 Multibody Model of a Two Wheeled Vehicle 949
3 Anti-lock Braking System (ABS) 949
3.1 Braking Dynamics and ABS Principle 949
3.2 ABS Controller 950
4 Co-Simulation ADAMS/Simulink 951
5 Simulation and Results 951
5.1 Simulation on a Dry Road 952
5.2 Simulation on a Wet Road 954
6 Conclusion and Perspectives 956
References 956
Optimization of a Flexible Multibody System Design Variables Using Genetic Algorithm 957
Abstract 957
1 1 Introduction 957
2 2 Modeling the Mechanism 958
3 3 Identification Approach 960
3.1 Initial Population Choice 961
3.2 Fitness Function 961
4 4 Simulations and Results 961
4.1 Effects of Generation Number 962
4.2 Effects of Population Size 963
4.3 Effects of Crossover and Mutation Probabilities 966
5 5 Conclusion 968
References 969
Water-Hammer Control in Pressurized Pipe Flow Using Dual (LDPE/LDPE) Inline Plastic Sub Short-Sections 970
Abstract 970
1 1 Introduction 970
2 2 Materials and Methods 971
3 3 Applications, Results and Discussion 974
4 4 Conclusion 977
References 977

Erscheint lt. Verlag 26.2.2020
Reihe/Serie Lecture Notes in Mechanical Engineering
Lecture Notes in Mechanical Engineering
Zusatzinfo XVI, 961 p. 614 illus., 526 illus. in color.
Sprache englisch
Themenwelt Naturwissenschaften Physik / Astronomie
Technik Bauwesen
Technik Maschinenbau
Schlagworte Active vibration control • Analysis and Modeling of Composite • CFD modeling • CMSM2019 Proceedings • Dynamic Analysis of Machine • dynamic behavior • Friction and Wear Analysis • Gear Modeling • Multiobjective Assembly • Multiobjective Optimization • Multiproduct Stochastic Models • multiscale modeling • Substructure Method • Supply Chain Planning • Thermal Behavior • Turbulence Modeling • Wear Mechanisms
ISBN-10 3-030-27146-3 / 3030271463
ISBN-13 978-3-030-27146-6 / 9783030271466
Informationen gemäß Produktsicherheitsverordnung (GPSR)
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