Advanced Noncontact Cutting and Joining Technologies (eBook)

Micro- and Nano-manufacturing

Rasheedat Modupe Mahamood, Esther Titilayo Akinlabi (Autoren)

eBook Download: PDF

2018
XVII, 231 Seiten
Springer International Publishing (Verlag)
978-3-319-75118-4 (ISBN)

Infos

This book illuminates advanced cutting and joining processes, what they are used for, and the capabilities of these manufacturing techniques, especially in micro- and nano-fabrication. The authors illustrate the use of water jets and lasers that can be used to cut highly complex shapes without leaving burrs of heat affected zones, as well as friction stir welding processes that were not possible in the past. Rounding out their examination, the authors describe in detail the use of additive manufacturing for fabrication of micro and nano-scale components and the direction of future research. Incorporating many examples from industry, the book is ideal for professional engineers, technicians, and fabrication managers in multiple industries.

• Maximizes understanding of advanced manufacturing processes and their capabilities, as well as the limitations of each of these technologies;
  
• Explains use of contactless manufacturing processes in applications such as electronics and sensor fabrication;
  
• Serves as a ready reference on the latest cutting and joining technologies, including those at the micro- and nano-scale.

Dr. Rasheedat M. Mahamood is a Postdoctoral Research Fellow in the Department of Mechanical Engineering Science at University of Johannesburg, Johannesburg, South Africa.

Prof. Esther T. Akinlabi is a Full Professor in the Department of Mechanical Engineering and currently serves as the Vice Dean: Teaching and Learning, Faculty of Engineering and the Built Environment, at University of Johannesburg, South Africa.

Inhalt

Dedication 6
Book Description 7
Preface 8
Acknowledgments 10
Contents 11
Part I: Advanced Noncontact Cutting Processes 16
Chapter 1: Introduction to Advanced Cutting and Joining Processes 17
1.1 Introduction 17
1.2 An Overview of Advanced Cutting and Joining Processes 18
1.3 Mechanical Machining Processes 19
1.4 Chemical Machining 19
1.5 Electrochemical Machining 20
1.6 Electrothermal Machining Process 20
1.7 Advanced Welding Processes 21
1.8 Advantages of Advanced Cutting and Joining Processes 21
1.9 Limitations of Advanced Cutting and Joining Processes 22
1.10 Summary 22
References 23
Chapter 2: Chemical Cutting Process 24
2.1 Introduction 24
2.1.1 Processing Parameters and Materials Used in Chemical Machining Process 26
2.1.2 Machining Rate 26
2.1.3 Surface Finish, Tolerance and Dimensional Accuracy in Chemical Machining Process 27
2.1.4 Advantages 27
2.1.5 Disadvantages 28
2.1.6 Areas of Application 28
2.2 Chemical Milling Processes 29
2.3 Photochemical Milling 29
2.4 Research Works in Chemical Machining Process 30
2.5 Summary 38
References 38
Chapter 3: Electrochemical Cutting Process 39
3.1 Introduction 39
3.2 Theory of Electrochemical Machining 40
3.3 Main Components of a ECM System 42
3.3.1 DC Power Supply 42
3.3.2 Electrolyte 42
3.3.3 Control System 43
3.3.4 Machine 43
3.3.5 Tool and the Workpiece 44
3.3.6 Electrolyte 45
3.4 Electrochemical Machining Process 45
3.5 Processing Parameters in Electrochemical Machining and Their Influence on Properties 46
3.6 Types of Electrochemical Machining Processes 49
3.6.1 Electrochemical Machining 49
3.6.2 Electrochemical Grinding 49
3.6.3 Electrochemical Drilling 50
3.6.4 Electrochemical Deburring 50
3.6.5 Electrochemical Polishing and Electrochemical Honing 50
3.7 Advantages, Disadvantages and Areas of Application of ECM 51
3.7.1 Advantages of ECM Processes 51
3.7.2 Disadvantages of ECM Processes 51
3.7.3 Areas of Application of ECM Process 51
3.8 Research Progress in ECM Processes 51
3.9 Summary 55
References 56
Chapter 4: Electrothermal Cutting Process 58
4.1 Introduction 58
4.2 Electrical Discharge Machining 58
4.2.1 Principle of Electrical Discharge Machining 59
4.2.2 Processing Parameters in Electrical Discharge Machining 61
4.3 Laser Beam Machining 65
4.3.1 Principle of Laser Cutting 67
4.3.2 Processing Parameters in Laser Cutting 69
4.4 Electron Beam Cutting 75
4.4.1 Principle of Electron Beam Cutting 77
4.4.2 Advantages, Disadvantages and Areas of Application of Electron Beam Cutting 78
4.4.3 Processing Parameters in Electron Beam Cutting 78
4.5 Ion Beam Machining 79
4.5.1 Working Principle of Ion Beam Cutting 79
4.5.2 Research Works in Ion Beam and FIB Machining Processes 80
4.5.3 Application Areas of Ion Beam Machining 82
4.6 Plasma Arc Machining 83
4.6.1 Principle of Plasma Arc Machining 84
4.7 Summary 84
References 85
Chapter 5: Advanced Mechanical Cutting Process 88
5.1 Introduction 88
5.2 Waterjet and Abrasive Waterjet Machining 89
5.2.1 Working Principle of Waterjet and Abrasive Waterjet Machining Process 89
5.2.2 Advantages, Limitations and Areas of Application of WJM and AWJM 90
5.2.3 Research Advancement in WJM and AWJM 92
5.3 Abrasive Jet Machining 96
5.3.1 Working Principle of Abrasive Jet machining 96
5.3.2 Advantages, Disadvantages and Application of Abrasive Jet Machining 97
5.3.3 Process Parameters in Abrasive Jet Machining 98
5.3.4 Research Advancement in Abrasive Jet Machining 98
5.4 Ultrasonic Machining 101
5.4.1 Working Principle of Ultrasonic Machining 101
5.4.2 Advantages, Disadvantages and Areas of Application of Ultrasonic Machining 103
5.4.3 Research Advancement in Ultrasonic Machining 104
5.5 Summary 109
References 110
Chapter 6: Application of Advanced Cutting Technologies to Micro- and Nano-Manufacturing 112
6.1 Introduction 112
6.2 Micromachining Processes 113
6.3 Chemical, Electrochemical and Electrical Discharge Micromachining 114
6.4 Advanced Thermal Micromachining: Ion Beam Micromachining, Laser, Electron and Plasma Beam Micromachining 129
6.4.1 Ion Beam Micromachining 129
6.4.2 Laser, Electron and Plasma Beam Micromachining 133
6.5 Advanced Mechanical Micromachining: Ultrasonic Micromachining, Abrasive Jet Micromachining, Waterjet Micromachining and Abrasive Waterjet Micromachining 137
6.6 Advanced Nano-Machining 142
6.7 Summary 143
References 143
Part II: Advanced Noncontact Welding Processes 147
Chapter 7: Non-contact Welding Technologies: Fusion Welding 148
7.1 Introduction 148
7.2 Laser Beam Welding 149
7.2.1 Principle of Laser Welding 149
7.2.2 Advantages, Limitations and Areas of Application of Laser Welding 151
7.2.3 Processing Parameters in Laser Welding 152
7.2.4 Research Advancement in Laser Beam Welding 153
7.3 Electron Beam Welding 164
7.3.1 Principle of Electron Beam Welding 164
7.3.2 Advantages, Limitations and Areas of Application of Electron Beam Welding 165
7.3.3 Processing Parameters in Electron Beam Welding 166
7.3.4 Research Advancement in Electron Beam Welding 166
7.4 Summary 172
References 173
Chapter 8: Non-contact Welding Technologies: Solid-State Welding 175
8.1 Introduction 175
8.2 Ultrasonic Welding 176
8.2.1 Principle of Operation of Ultrasonic Welding 176
8.2.2 Advantages, Limitations and Areas of Ultrasonic Welding Processes 177
8.2.3 Processing Parameters in Ultrasonic Welding 178
8.2.4 Research Advancement in Ultrasonic Welding 178
8.3 Friction Welding 181
8.3.1 Working Principle of Friction Welding 181
8.3.2 Advantages, Disadvantages and Areas of Application 183
8.3.3 Processing Parameters in Friction Welding 184
8.3.4 Research Advancement in Friction Welding 184
8.3.5 Friction Stir Welding Process 188
8.4 Explosive Welding 190
8.4.1 Working Principle of Explosive Welding 190
8.4.2 Advantages, Disadvantages and Areas of Applications of Explosive Welding Process 192
8.4.3 Process Parameters in Explosive Welding Process 193
8.4.4 Research Advancement in Explosive Welding Process 193
8.5 Resistance Welding 200
8.5.1 Principle of Operation of Resistance Welding Process 201
8.5.2 Advantages, Disadvantages and Areas of Applications of Resistance Welding Process 202
8.5.3 Process Parameters and Research Works in Resistance Welding 202
8.6 Summary 204
References 204
Chapter 9: Non-contact Micro- and Nanowelding 208
9.1 Introduction 208
9.2 Fusion Micro/Nanowelding 209
9.2.1 Laser Beam Micro/Nanowelding 209
9.2.2 Electron Beam Micro/Nanowelding 215
9.3 Solid-State Micro/Nanowelding 218
9.3.1 Ultrasonic Micro/Nanowelding 218
9.3.2 Resistance Micro/Nanowelding 220
9.4 Additive Manufacturing Technology for Fabrication of Micro-Size Components and Coatings 228
9.5 Summary 230
References 231
Index 234

Produkt-Details

• Erscheint lt. Verlag: 2.3.2018
• Reihe/Serie: Mechanical Engineering Series
• Reihe/Serie: Mechanical Engineering Series
• Zusatzinfo: XVII, 231 p. 165 illus., 78 illus. in color.
• Verlagsort: Cham
• Sprache: englisch
• Themenwelt: Technik ► Maschinenbau
• Themenwelt: Wirtschaft
• Schlagworte: electron beam cutting • Electron Beam Welding • Friction Stir Welding • laser cutting • Water jet Cutting
• ISBN-10: 3-319-75118-2 / 3319751182
• ISBN-13: 978-3-319-75118-4 / 9783319751184