Materials and Manufacturing Processes (eBook)

Kaushik Kumar, Hridayjit Kalita, Divya Zindani, J. Paulo Davim (Autoren)

eBook Download: PDF

2019
104 Seiten
Springer International Publishing (Verlag)
978-3-030-21066-3 (ISBN)

Infos

This book introduces the materials and traditional processes involved in the manufacturing industry. It discusses the properties and application of different engineering materials as well as the performance of failure tests. The book lists both destructible and non-destructible processes in detail. The design associated with each manufacturing processes, such Casting, Forming, Welding and Machining, are also covered.

 

Inhalt

Preface 6
Contents 9
About the Authors 13
Engineering Materials 15
1 Introduction to Materials 16
1.1 Highlights 16
1.2 Introduction 16
1.3 Ferrous Metals 17
1.3.1 Structure 17
1.3.2 Properties 18
1.3.3 Processes 19
1.3.4 Applications 23
1.4 Non Ferrous Metal 24
1.4.1 Types 24
1.4.2 Properties and Applications 24
1.4.3 Heat Treatment Processes in Non Ferrous Metals 26
1.5 Ceramic 28
1.6 Polymers 29
1.7 Composites 30
1.8 Graphite and Diamond 31
1.9 Summary 32
References 33
2 Mechanical Behaviour of Materials 34
2.1 Highlights 34
2.2 Introduction 34
2.3 Destructible Tests 35
2.3.1 Tensile Test 35
2.3.2 Compression Testing 36
2.3.3 Hardness Test 37
2.3.4 Fatigue Testing 38
2.3.5 Creep Test 40
2.3.6 Impact Test 40
2.4 Non Destructible Tests 41
2.4.1 Visual Inspection 41
2.4.2 Radiography 42
2.4.3 Ultrasonic Inspection 42
2.4.4 Magnetic Particle Test 42
2.4.5 Eddy Current Testing 43
2.4.6 Acoustic Method 43
2.4.7 Liquid Penetration Method 44
2.5 Failure Characteristics in Materials 44
2.5.1 Fracture Types 44
2.5.2 Plastic Deformation Responses 45
2.6 Summary 47
References 47
Conventional Manufacturing 48
3 Casting 49
3.1 Highlights 49
3.2 Introduction 50
3.3 Fundamentals of Casting 50
3.3.1 Solidification of Metal 50
3.3.2 Fluidity of Molten Metal 52
3.3.3 Pouring Temperature 52
3.4 Sand Mould Casting Process 52
3.4.1 Pattern Making 52
3.4.2 Mould Making 54
3.4.3 Core Making 56
3.4.4 Casting 57
3.5 Metal Mould Casting Process 59
3.5.1 Slush Casting 59
3.5.2 Die Casting 60
3.5.3 Centrifugal Casting 61
3.5.4 Continuous Casting 61
3.6 Investment Mould Casting 62
3.7 Plaster Mould Casting 62
3.8 Ceramic Mould Casting 63
3.9 Summary 63
References 64
4 Forming 65
4.1 Scope 65
4.2 Introduction 65
4.3 Hot Working and Cold Working 66
4.4 Types of Forming 67
4.4.1 Bulk Forming 67
4.4.2 Sheet Metal Forming 71
4.5 Summary 74
References 75
5 Welding 76
5.1 Highlights 76
5.2 Introduction 76
5.3 Welding Processes 77
5.3.1 Gas Welding 77
5.3.2 Arc Welding 80
5.3.3 Resistance Welding 86
5.3.4 Laser Beam Welding (LBW) 87
5.3.5 Friction Welding 88
5.3.6 Cold Welding 88
5.3.7 Braze Welding 89
5.3.8 Soldering 90
5.3.9 Mechanical Fasteners 91
5.4 Summary 91
References 91
Conventional Machining 93
6 Machining Process 94
6.1 Highlights 94
6.2 Introduction 94
6.3 Mechanics of Metal Cutting 95
6.4 Machines Involved 98
6.4.1 Lathe Machine 98
6.4.2 Milling Machines 100
6.4.3 Drilling Machines 101
6.5 Traditional Machining Process 102
6.5.1 Turning Process 102
6.5.2 Milling Process 103
6.5.3 Boring Process 104
6.5.4 Drilling Process 105
6.5.5 Reaming Process 106
6.5.6 Planning 106
6.5.7 Shaping 107
6.5.8 Sawing 107
6.5.9 Filing 107
6.5.10 Broaching 108
6.6 Summary 108
References 109
Index 110

Produkt-Details

• Erscheint lt. Verlag: 5.6.2019
• Reihe/Serie: Materials Forming, Machining and Tribology
• Reihe/Serie: Materials Forming, Machining and Tribology
• Zusatzinfo: XIV, 104 p. 21 illus., 2 illus. in color.
• Sprache: englisch
• Themenwelt: Technik ► Maschinenbau
• Schlagworte: casting forming • Engineering Materials • Machining Process • Manufacturing Processes • non-destructive testing
• ISBN-10: 3-030-21066-9 / 3030210669
• ISBN-13: 978-3-030-21066-3 / 9783030210663