Sustainable Design and Manufacturing 2017 (eBook)

Selected papers on Sustainable Design and Manufacturing

Giampaolo Campana, Robert J. Howlett, Rossi Setchi, Barbara Cimatti (Herausgeber)

eBook Download: PDF

2017 | 1st ed. 2017
932 Seiten
Springer International Publishing (Verlag)
9783319570785 (ISBN)

Infos

This volume includes papers presented at the 4th International Conference on Sustainable Design and Manufacturing (SDM-17) held in Bologna, Italy, in April 2017. The conference covered a wide range of topics from cutting-edge sustainable product design and service innovation, sustainable processes and technology for the manufacturing of sustainable products, sustainable manufacturing systems and enterprises, decision support for sustainability, and the study of the societal impact of sustainability including research for circular economy. Application areas are wide and varied, and the book provides an excellent overview of the latest research and development in the area of Sustainable Design and Manufacturing.

Inhalt

Foreword 6
KES Conferences 6
KES Journals 6
Book Series 7
Training and Short Courses 7
Dissemination of Research Project Results 7
The KES-IKT Knowledge Alliance 7
About KES International 8
Preface 9
Contents 12
Keynote Papers 21
Leverage of Industrial Engineering Education for Sustainable Manufacturing 22
Abstract 22
1 Introduction 22
2 Review 23
2.1 Sustainable Manufacturing 23
2.2 Industrial Engineering 24
3 Transformation 25
3.1 Requirements 26
3.2 Transformed Undergraduate Program 26
4 Implementation 27
4.1 Embedding Industrial Engineering Within an Engineering School 27
4.2 Sample Case – Energy and Water in Cypriot Agriculture 28
5 Conclusion 30
References 30
Forging New Frontiers in Sustainable Food Manufacturing 32
Abstract 32
1 Introduction 32
2 Forging New Frontiers in Sustainable Food Manufacturing 33
3 Valorisation of Food Waste 34
4 Influencing Consumer Behaviour to Reduce Food Waste 35
5 Energy Management in Food Manufacturing 36
6 Improving Water Sustainability in Food Manufacturing 36
7 Customised Food Products for Consumers with Restricted Choices 37
8 Use of Robots to Provide Flexible Automation in Food Manufacturing 38
9 Distributed and Localised Food Manufacturing 38
10 Resilience in Global Food Supply Chains 39
11 Utilisation of ‘Internet of Things’ to Improve Food Resource Efficiency 40
12 Concluding Remarks 41
References 42
Metrics-based Integrated Predictive Performance Models for Optimized Sustainable Product Design 44
Abstract 44
1 Introduction 44
2 Metrics-based Product Sustainability Evaluation 46
3 Sustainable Product Design/Development Process 48
4 Predictive Performance Models for Sustainable Products 49
4.1 Significance of Predictive Product Performance Modeling 49
4.2 Component Level Performance Needs 50
4.3 Product Design for Sustainability 50
4.4 Integrated Product Performance Models and Optimized Product Design 51
5 Summary and Outlook 52
References 52
Sustainable Design, Innovation and Services 54
Latent Semantic Indexing for Capitalizing Experience in Inventive Design 55
Abstract 55
1 Introduction 55
2 Case Representation 57
3 Latent Semantic Indexing 58
3.1 Main Steps of LSI 59
4 Latent Semantic Indexing for Inventive Design 59
4.1 Corpus Preparation and Texts Pre-processing 59
4.2 Result Analysis 60
5 Retrieval 61
5.1 Similarity Measures 62
5.2 Similarity for a Specific Parameter 62
5.3 Decision Trees for Guiding Retrieval 63
6 Conclusion and Future Perspectives 63
References 64
Optimization of Electrical Discharge Machining Parameters of Co-Cr-Mo Using Central Composite Design 66
Abstract 66
1 Introduction 66
2 Material and Experiment Procedure 67
3 Results and Discussion 69
3.1 Statistical Analysis of Factors Influencing Material Removal Rate (MRR) 69
3.2 Statistical Analysis of Factors Influencing Electrode Wear Rate (EWR) 71
4 Desirability, Optimization, and Confirmation 73
5 Conclusion 74
References 75
Sustainable Data Collection Framework: Real-Time, Online Data Visualization 76
Abstract 76
1 Introduction 76
2 Background 77
2.1 Type of Sensors 77
2.2 Sensor Data Visualization 77
3 Framework Development 78
3.1 Inertial Sensor 78
3.2 Prototype Data Collection Framework 78
3.3 Data Collection Framework 79
4 Implementation 80
4.1 Data Collection App 80
4.2 Data Query 81
4.3 Data Visualization 81
4.4 Examples 82
5 Visualization Challenges 82
6 Conclusion and Future Work 83
References 84
Performance Analysis on Fitness Equipment: Application of an Inertial Sensor Toward Quality of Life 86
Abstract 86
1 Introduction 86
2 Background 87
2.1 Sensor Data Collection Framework 87
2.2 Features 87
3 Methods 88
3.1 Inertial Sensor 88
3.2 Data Collection Framework 88
3.3 Fitness Equipment 89
3.4 Exercise Performance Metrics 89
4 Results 89
5 Conclusion 92
6 Future Work: Toward Quality of Life 93
References 94
Design Principles for Do-It-Yourself Production 95
Abstract 95
1 Introduction 95
2 Defining Do-It-Yourself Production 96
2.1 DIY as a Production Method 97
2.2 DIY as a Product Property 98
3 Methodological Approach 99
3.1 About Design Principles 99
3.2 Data Acquisition Method 100
4 Identified Design Principles 101
5 Discussion and Outlook 103
References 103
Establishment of Engineering Metrics for Upgradable Design of Brake Caliper 105
Abstract 105
1 Introduction 105
2 Research Background 106
2.1 Upgrade Plan of a Brake Caliper 106
3 Experimental Setup 108
4 Results and Discussion 109
4.1 Performance of a Brake Caliper 109
4.2 Future Work: Evaluating Upgradability of a Brake Caliper Through Fuzzy-AHP Decision Support Model 112
5 Conclusion 113
Acknowledgement 114
A Appendix 114
References 114
A Manufacturing Value Modeling Methodology (MVMM): A Value Mapping and Assessment Framework for Sust ... 116
Abstract 116
1 Introduction 116
2 Qualitative Literature Review on Value Mapping Framework for Sustainable Manufacturing 117
3 Sustainability Framework 118
3.1 External Factors 119
3.2 Internal Factors 120
3.2.1 Manufacturing Objectives 121
3.2.2 Sustainable Industrial Practice 122
4 Contents Mapping of the Sustainability Framework 122
5 Conclusions and Future Developments 123
Appendix 124
References 125
Improving Sustainability in Product Development Projects 127
Abstract 127
1 Introduction 127
2 Methodology 128
2.1 Production Inventory 129
2.2 Sustainability Assessment 130
2.3 Product Redesign 130
3 Case Study 131
4 Conclusions 135
References 136
A Living-Sphere Approach for Locally Oriented Sustainable Design 137
Abstract 137
1 Introduction 137
2 Related Works 138
3 Framework of the Living-Sphere Approach 140
4 Discussion 142
5 Concluding Remarks 143
Acknowledgements 143
References 143
What Stops Designers from Designing Sustainable Packaging?—A Review of Eco-design Tools with Regard to Packaging Design 145
Abstract 145
1 Introduction 145
2 Method 147
3 Analysis of Available Tools in the Packaging System 149
3.1 Pre-development 150
3.2 Development 151
3.3 Post-development 151
3.4 Looking at the Results for Sustainable Design Tools 152
3.5 Looking at How Trade Offs Are Incorporated 152
3.5.1 Looking at How Trade Offs Are Incorporated 153
4 Conclusion 155
References 155
Impact of a Sustainable Manufacturing-Related Learning Game on Basic Knowledge and Network Thinking 158
Abstract 158
1 Sustainability Stakeholders of Tomorrow – Teaching the Youth 158
2 Playing for Fun, Learning for Life – Serious Games 158
3 Goods-Loop – A Sustainable Manufacturing Learning Game 159
3.1 Let’s Play – Game Mechanics 160
3.2 EOL Strategies – Heart of the Game 161
4 Into the Wild – Field Test 161
4.1 Design of Experiment 161
4.2 Results 163
5 Keep Learning – Next Steps 164
References 165
Sustainable Manufacturing Processes and Technology 167
Improvement of Sustainability Through the Application of Topology Optimization in the Additive Manufacturing of a Brake Mount 168
Abstract 168
1 Introduction 169
2 State of the Art in Topology Optimization 169
3 Processing Steps in Topology Optimization 170
3.1 Starting Point and Requirements for the Component 171
3.2 Re-design of the Brake Mount 171
3.3 Implementation of Topology Optimization 172
3.4 Repairing and Smoothing the Geometry 172
4 Processing Steps in Additive Manufacturing 173
4.1 Data Processing 173
4.2 Manufacturing the Brake Mount Using Selective Laser Sintering 174
4.3 Re-processing the Brake Mount 174
5 Discussion of the Results 175
6 Conclusion 176
References 177
Sustainability of Die-Assisted Quenching Technology and Comparison with Traditional Processes 179
Abstract 179
1 Introduction 179
2 Comparison Between Quenching and Die Assisted Quenching in Terms of Sustainability 181
3 Experimental Activity 184
4 Data Analysis and Discussion 185
5 Conclusions 187
Acknowledgements 188
References 188
A Tool to Promote Sustainability in Casting Processes: Development Highlights 189
Abstract 189
1 Introduction 189
2 Aims and Rationale 190
3 Energy and Material Flows 190
4 Methods 192
4.1 Computer Program Overview 192
4.2 Sankey Diagram Module 193
5 Industrial Implementation Scenarios 196
6 Validation 197
7 Conclusion 200
Acknowledgements 200
References 200
Supply Chain Major Disruptions and Sustainability Metrics: A Case Study 202
Abstract 202
1 Introduction 202
2 Literature Review 202
2.1 Supply Chain Disruption (SCD) 202
2.2 Sustainable Supply Chains (SSC) 203
2.3 Combining SCDs and SSCs 203
3 Methodology 203
4 Results 204
4.1 Safety Stock 204
4.2 Suppliers 204
4.3 Disaster Management Planning 205
4.4 Information Sharing 206
4.5 Sustainability Metrics 206
5 Conclusions 207
References 208
Multi-Layer Stream Mapping: Application to an Injection Moulding Production System 210
Abstract 210
1 Introduction 210
2 From VSM to MSM 211
3 The MSM Methodology 212
3.1 Types of Process Parameters 213
3.2 Potentialities 214
4 Case Study 215
4.1 Scope 215
4.2 MSM Efficiency Results 216
5 Conclusions 218
References 219
Sustainability of Micro Electrochemical Machining: Discussion 220
Abstract 220
1 Introduction 220
2 Micro ECM 221
2.1 Example of Application of Micro ECM 223
3 Sustainability of Micro ECM 224
4 Conclusion 226
References 227
Application of Design for Environment Principles Combined with LCA Methodology on Automotive Product ... 228
Abstract 228
1 Introduction 228
2 Method 229
3 Case Study 230
3.1 Component Description 230
3.2 LCA Goal and Scope, Inventory and Impact Categories 231
4 Results and Discussions 233
4.1 Combining LCA Impact Results and DfE Approaches 235
5 Conclusions 236
Acknowledgment 237
References 237
A Conceptual Framework to Support Decision-Making in Remanufacturing Engineering Processes 239
Abstract 239
1 Introduction 239
1.1 Remanufacturing 239
1.2 Quality Function Deployment 240
2 Remanufacturing Processes and QFD 241
3 QFD Framework for Remanufacturing Engineering Processes (REP-QFD) 243
4 Conclusion 247
Acknowledgements 248
References 248
Optimized Production Process of a Supporting Plate as an Improvement of the Product Sustainability 250
Abstract 250
1 Introduction 250
2 Current Geometry and Current Production Description 251
3 The Proposed New Geometry and the New Production Process for the Supporting Plate 252
4 Casting Process Analysis and Optimization 252
5 Life Cycle Assessment: Comparison Between Normal Production and the Casting Process 256
6 Conclusions 258
Acknowledge 258
References 258
Sustainable Manufacturing Systems and Enterprises 260
Sustainable Manufacturing for Thai Firms: A Case Study of Remanufactured Photocopiers 261
Abstract 261
1 Introduction 261
2 Analytical Framework 262
2.1 Business Feasibility 263
2.2 Firm’s Strategic Factors 263
2.3 Policy Factors 264
3 Research Methodology 264
4 Findings and Discussion 265
4.1 Business Feasibility 267
4.2 Firm Strategic Factors 268
4.3 Policy Factors 269
5 Conclusions and Policy Inferences 270
References 270
Steps in Organisational Environmental Change: Similarities Across Manufacturing Sectors 273
Abstract 273
1 Background 273
2 Methodology 274
3 Case Studies: How Companies Lead Change 275
3.1 Automotive 275
3.2 Aerospace 276
3.3 Food 276
3.4 Drink 277
4 Analysis 278
5 Discussion 280
6 Conclusions 281
Acknowledgements 281
References 281
From the Treatment of Olive Mills Wastewater to Its Valorisation: Towards a Bio-economic Industrial ... 283
Abstract 283
1 Introduction 283
2 The Problem of OMWW 284
3 Towards a Bioeconomic Industrial Symbiosis 287
4 Socio-Economic Evidence from a Case-Study in Greece 288
5 Conclusions 291
References 291
A Case Study of Sustainable Manufacturing Practice: End-of-Life Photovoltaic Recycling 293
Abstract 293
References 295
Supply Chain Risk Management for Sustainable Additive Manufacturing 296
Abstract 296
1 Introduction 296
2 Literature Review 297
2.1 Supply Chain Risk Management (SCRM) 297
2.2 SCRM for Sustainable Additive Manufacturing 298
3 Research Method 299
4 A Proposed Supply Chain Risk Management Framework for Sustainable Additive Manufacturing 299
4.1 Risk Causes 300
4.2 Risk Consequences 300
4.3 Risk Responses 301
4.4 Risk Response Controls 302
5 Discussion 302
6 Conclusion 303
References 303
Decision Support for Sustainability 305
Sustainable Design: An Integrated Approach for Lightweighting Components in the Automotive Sector 306
Abstract 306
1 Introduction 306
2 Method 307
3 Case Study 310
3.1 Description 310
3.2 Goal and Scope 310
3.3 Step 1: Life Cycle Inventory 311
3.4 Step 2: LCA 312
3.5 Step 2: LCC 313
3.6 Step 2: S-LCA 313
3.7 Step 3: Integrated Assessment by TOPSIS 314
4 Discussions and Conclusions 315
Acknowledgements 316
References 316
A Monitoring and Data Analysis System to Achieve Zero-Defects Manufacturing in Highly Regulated Indu ... 318
Abstract 318
1 Introduction 318
2 Literature Review 319
3 A Monitoring and Data Analysis System 320
3.1 Data Preparation 321
3.2 Data Analysis 322
3.3 Support for Production Autonomy 323
4 Findings 323
5 Conclusions 327
References 327
A Combination of Life Cycle Assessment and Knowledge Based Engineering to Evaluate the Sustainabilit ... 329
Abstract 329
1 Introduction 329
2 A Knowledge Based Approach to Forecast Sustainability 331
2.1 General Operations Sequence 331
2.2 The LCIA Framework 331
2.3 Parameter Translation 332
2.4 Comparison Among Solutions 333
2.5 Further Considerations on the Purposed Method 335
3 A Case Study: Design and Manufacturing of a Plastic Bottle 335
3.1 Introduction 335
3.2 LCIA Framework 335
3.3 Analysis of the Results 336
4 Conclusions 337
References 338
Eco-Intelligent Factories: Timescales for Environmental Decision Support 340
Abstract 340
1 Introduction 340
2 Literature Review 341
2.1 Manufacturing Decision Making 341
2.2 Environmental Information 342
3 Eco-Intelligent Information 343
3.1 Short-Term Decision Making 344
3.2 Medium-Term Decision Making 345
3.3 Long Term Decision Making 346
4 Case Studies 348
4.1 Clean-in-Place Monitoring – Short Term 348
4.2 Production Scheduling – Medium Term 349
4.3 Energy Efficient Business Modelling – Long Term 349
5 Concluding Discussion 350
References 351
Assessing Sustainability Within Organizations: The Sustainability Measurement and Management Lab (SuMM) 354
Abstract 354
1 Introduction 354
2 Theoretical Background 355
3 Method 356
3.1 Metrics 356
3.2 Sample and Data Collection 357
3.3 Methodology 357
4 Results 357
4.1 Descriptive Analysis 357
4.2 Benchmarking Analysis 359
4.3 Correlation Among Sustainability Processes 359
5 Conclusions and Further Research 360
References 361
A Multi-Criteria Decision-Making Model to Evaluate Sustainable Product Designs Based on the Principles of Design for Sustainability and Fuzzy Analytic Hierarchy Process 362
Abstract 362
1 Introduction 363
2 Methodology 363
3 An Illustrative Case-Study 364
4 Results 367
5 Conclusions 368
References 369
Renewable Energies for Sustainable Manufacturing and Society 370
Implementation of an Advanced Automated Management System for the Optimization of Energy and Power T ... 371
Abstract 371
1 Introduction 372
2 Materials and Methods 373
2.1 General Synoptic Tab 375
2.2 Elevation to the Security Swamp/Swamp Tab 375
2.3 Elevation from Pump Station 1/Reserve Tank Tab 376
2.4 Elevation from Pumping Station 2 and Pumping Station 3/Dam 377
2.5 Photovoltaic Production Tab 378
2.6 Acces to the Hourly Prediction 379
2.7 Configuration 380
2.8 Export of the Result Informs 381
2.9 Looking for the Energy Efficiency by the SOE 382
2.10 Optimization Calculation 383
3 Results and Discussion 384
4 Conclusions 385
References 385
The Learning Supply Chain 387
Barriers and Enablers to Supply Chain Knowledge Sharing and Learning Using Social Media 388
Abstract 388
1 Introduction 388
2 Knowledge Sharing 389
2.1 Social Media Defined 389
3 Factors that May Hinder Engagement in Virtual Social Networks 390
3.1 Role of Organizational Culture in Knowledge Sharing Communities 390
3.2 Role of Technology in Knowledge Sharing Communities 391
3.3 Individual/Personal Obstacles to Engagement in Knowledge Sharing 391
3.4 Competition Versus Collaboration 392
4 Research Methodology 392
5 Findings (Enablers and Barriers) 394
5.1 Insurer’s Perspective 394
5.2 Suppliers Perspective 395
6 Discussion 395
7 Conclusions and Limitations 396
Acknowledgments 396
References 397
Supply Chain Learning Using a 3D Virtual World Environment 399
Abstract 399
1 Introduction 400
2 Background 400
2.1 Methodology 402
2.2 Initial Exploration into Stakeholder and User Needs 402
2.3 Creating the Virtual World and the Use of ‘Streamed’ Data 403
3 RSA Participants 405
3.1 The User Experience 405
4 Potential Areas for Collaboration, Knowledge Sharing and Learning Identified by Participants 407
5 Discussion and Conclusion 408
References 409
Manufacturing Lead Time Reduction and Its Effect on Internal Supply Chain 411
Abstract 411
1 Introduction 411
2 Supply Chain Management and Lead Time Reduction 412
3 Methodology 413
4 Survey Results, Case Study Results and Discussion 414
5 Conclusion 418
References 419
Remanufacturing as Pathway for Achieving Circular Economy for Indonesian SMEs 421
Abstract 421
1 Introduction 421
2 Literature Reviews 422
2.1 Circular Economy 422
2.2 Resource Efficiency Through Remanufacturing 422
3 Methodology 423
4 Results and Discussion 424
4.1 Resource Efficiency in Remanufacturing SMEs 424
4.2 Key Barriers to Achieve Resource Efficiency 425
4.3 National Resource Strategy and Policy 426
4.4 Future and Cross Cutting Strategies 428
5 Conclusion 429
References 429
Challenges and Opportunities of Clean Technology in Production Engineering 431
Cross-Functional Mapping to Link Lean Manufacturing and Life Cycle Assessment in Environmental Impact Reduction 432
Abstract 432
1 Introduction 432
2 Method of Linking Lean Manufacturing and Life Cycle Assessment for Environmental Impact Reduction 433
3 Case Study of Modelling a Plastic Injection Moulding Product 435
3.1 Product Specifications 435
3.2 Manufacturing Process Data Collection 436
3.3 LCA Analysis of Product Current State 436
3.3.1 I/O Setup for LCA Evaluation 436
3.3.2 Product Current-State Environmental Impact Results 437
3.4 Product Improvement for Environmental Impact Reduction 438
3.4.1 The Plastic Injection Moulding Process Improvement 438
3.4.2 LCA of the Product Future State (FS) 441
4 Conclusions and Further Work 441
References 441
Sustainable Materials: Renewable and Eco Materials, Bio-polymers, Composites with Natural Fibres 443
Developing Fiber and Mineral Based Composite Materials from Paper Manufacturing By-Products 444
Abstract 444
1 Introduction 444
2 Characteristic of Paper Mill Sludge Waste 445
2.1 Analysis of PMS from Different Paper Mills 446
3 Material Applications from Paper Mill Sludge and Their Mechanical Properties 447
3.1 Mineral Based PMS Materials 448
3.2 Fiber Based PMS Materials 448
4 Conclusions 451
References 451
Sustainable Carbododiimine and Triazine Reagents as Collagen Cross-Linking Agents in the Presence of ... 454
Abstract 454
1 Introduction 454
2 Results and Discussion 456
3 Experimental 459
4 Conclusions 459
Acknowledgements 460
References 460
Banana Fiber Processing for the Production of Technical Textiles to Reinforce Polymeric Matrices 461
Abstract 461
1 Introduction 461
2 Materials and Methods 462
2.1 Materials 462
2.2 Methods 462
3 Results and Discussion 464
3.1 Technical Textile Structures Characterization 464
3.2 Composites Characterization 465
4 Conclusions 468
Acknowledgements 468
References 468
Experimental Investigation into the Use of Natural Rein-forcements for Sustainable Composite Materials 469
Abstract 469
1 Introduction 469
2 Materials and Methods 470
2.1 Materials 470
2.2 Manufacturing of Reinforcements 470
2.3 Composite Production 471
2.4 Composite Production of Non-flat Shapes 472
3 Characterisation of Composites 473
3.1 Weight of Reinforcements and Classification of the Composites Samples 473
3.2 Mechanical Characterization by Tensile Test 473
4 Virtual Models of Hemp Fibres Reinforced Composites 475
4.1 Analytical Models 476
4.2 Numerical Model 477
5 Conclusions 477
Acknowledgments 477
References 478
The Effects of the Industrial Processing on Commercial Polyhydroxyalkanoates 479
Abstract 479
1 Introduction 479
2 Experimental 481
2.1 Materials 481
2.2 Instrumentation 481
3 Results and Discussion 481
4 Conclusion 486
Acknowledgements 487
References 487
Pyrolysis of Low-Density Polyethylene 489
Abstract 489
1 Introduction 489
2 Experimental 491
2.1 Materials 491
2.2 Fixed Bed Pyrolysis Reactor 491
2.3 Methods 492
3 Results and Discussions 493
3.1 Pyrolysis Batch Experiments 493
3.2 Pyrolysis Yields 493
3.3 Solid Residue 494
3.4 Pyrolysis Gas 494
3.5 Oil/Wax Fraction 497
4 Conclusions 497
References 497
Business Model Innovation for Sustainable Design and Manufacturing 500
Sustainable Business Models of Small-Scale Renewable Energy Systems: Two Resource-Scarce Approaches for Design and Manufacturing 501
Abstract 501
1 Introduction 501
1.1 Literature Review 502
1.1.1 Sustainable Design and Manufacturing 502
1.1.2 Business Model as an Analytical Framework 503
2 Methods and Data 504
3 Results 506
3.1 High-Tech Resource-Scarce Business Model 506
3.2 Low-Tech Resource-Scarce Business Model 508
4 Discussion and Conclusions 510
References 511
Co-design for Resilience: Solutions, Services and Technologies for Urban Spaces 513
Abstract 513
1 General Framework 513
2 Macro and Micro Design: Co-design for Climate Change 514
3 Technological and Social Infrastructures: Bologna Living Lab 516
4 Future Research Branches and Conclusion 519
References 520
Digital Redistributed Manufacturing (RdM) Studio: A Data-Driven Approach to Business Model Development 523
Abstract 523
1 Introduction 523
2 Background Literature 524
3 Framework and Methodology for the RdM Studio 525
4 RdM Model Development 526
4.1 The Model 527
4.2 Results 529
5 Discussion 531
6 Conclusions 531
Acknowledgements 531
References 532
Exploring Disruptive Business Model Innovation for the Circular Economy 533
Abstract 533
1 Introduction 533
2 Circular Economy 534
3 Research Design 535
4 Conceptual Framework 536
4.1 Disruptive Innovation and Co-innovation 536
4.2 Inter-organizational Relationships and Value Co-creation in a CE 536
4.3 Business Model Innovation 537
4.4 The Framework for Shaping Industrial Systems Towards CE Ecosystems 538
5 Conclusions 540
References 541
Business Models for Sustainability: The Case of Repurposing a Second-Life for Electric Vehicle Batteries 545
Abstract 545
1 Introduction 545
2 Literature Review 546
2.1 Business Models and Sustainability 546
2.2 Research Context: Battery Second Use 546
3 Methodology 547
4 Findings and Discussion 547
4.1 A Typology of B2U Business Models 547
4.2 A Sustainability Perspective for Understanding B2U Full Potential Value 549
4.3 Implications for the B2U Business Model Design 551
5 Conclusions 551
References 551
Circular Economy Business Model Innovation Process – Case Study 554
Abstract 554
1 Background 554
1.1 Introduction 554
1.2 The Research Problem 555
2 Sustainable and Circular Business Model Innovation Process 556
2.1 Prior Research on Sustainable and Circular Business Model Innovation 556
2.2 Framework for Innovation Process 556
3 Methodology 557
3.1 Case Study Approach 557
3.2 Outline of the Innovation Process Steps 558
4 Results 558
4.1 Steps 558
5 Conclusions and Contribution 562
Acknowledgements 563
References 563
Resource and Energy Efficiency for Sustainability Advances in Process Industries 564
Combining Process Based Monitoring with Multi-layer Stream Mapping 565
Abstract 565
1 Motivation 565
2 State of the Art 566
3 Multi-layer Stream Mapping 567
4 Business Process Based Monitoring and Control Framework 570
5 Use Case: Injection Moulding Process 571
6 Conclusion and Outlook 573
Acknowledgements 574
References 574
Virtual Sector Profiles for Innovation Sharing in Process Industry – Sector 01: Chemicals 575
Abstract 575
1 Introduction 575
2 Data Sourcing 576
2.1 Generic Site Layout 576
2.2 Simulated Data and Streams 578
3 Typical Chemical Sites 579
3.1 Typical Process Units 580
3.2 Typical Energy Profiles 581
4 Virtual Profile Applications 582
5 Conclusion 583
Acknowledgment 584
References 584
A Heuristic Approach to Cultivate Symbiosis in Industrial Clusters Led by Process Industry 585
Abstract 585
1 Introduction 585
2 LESTS Methodology 586
2.1 LESTS Approach 587
3 System Hierarchies 588
4 System Hierarchies Applied to Case Study 589
4.1 Regional 589
4.2 Cluster 590
4.3 Industrial Site/Company 590
5 Results 591
6 Conclusion 592
Acknowledgment 593
References 593
IMPROOF: Integrated Model Guided Process Optimization of Steam Cracking Furnaces 595
Abstract 595
1 Introduction 596
2 Methodology 598
2.1 Consortium Structure 598
2.2 Concept and Approach 599
2.3 Strategic and Technical Objectives 602
3 Implementation 603
4 Conclusions 604
Acknowledgment 605
References 605
Conceptual Analysis of Eco-Efficiency and Industrial Symbiosis: Insights from Process Industry 607
Abstract 607
1 Introduction 607
2 Background 608
2.1 Eco-Efficiency 608
2.2 Industrial Symbiosis 609
3 Conceptual Framework 610
4 Industrial Cases 611
4.1 Eco-Efficiency Cases 611
4.1.1 Eco-Efficiency Case 1 611
4.1.2 Eco-Efficiency Case 2 613
4.2 Industrial Symbiosis Cases 613
4.2.1 Industrial Symbiosis Case 1 613
4.2.2 Industrial Symbiosis Case 2 614
4.3 Discussion About the Cases 615
5 Concluding Remarks 615
Acknowledgements 616
References 616
Integration of Eco-Efficiency and Efficiency Assessment Methodologies: The Efficiency Framework 619
Abstract 619
1 Introduction 619
1.1 Environmental Concerns and Tools 620
2 Eco-Efficiency and Efficiency Assessment Methods and Tools 620
2.1 Eco-Efficiency Assessment Method - ecoPROSYS 621
2.2 Efficiency Assessment Method - MSM 622
3 Efficiency Framework 623
3.1 How Results Are Combined for Integration 623
3.2 Efficiency Analysis 624
3.3 Normalised Eco-Efficiency 625
3.4 The Total Efficiency Index 626
4 Conclusion and Outlook 621
Acknowledgment 628
References 628
Toward Industry 4.0: Efficient and Sustainable Manufacturing Leveraging MAESTRI Total Efficiency Framework 630
Abstract 630
1 Introduction 631
2 The Four Pillars of Total Efficiency: Background and Related Works 632
3 MAESTRI Total Efficiency Framework – MTEF 634
4 Conclusions and Research Agenda 637
Acknowledgements 638
References 638
Manufacturing Technologies for Material Sustainability Throughout the Product Life-Cycle 640
Cryogenic Delamination and Sustainability: Analysis of an Innovative Recycling Process for Photovoltaic Crystalline Modules 641
1 Introduction 641
2 Multi-layer Structure of a PV Panel 642
3 Numerical Simulation: Modeling and Measurements 643
3.1 Sample Used in the Simulation 643
3.2 Physical Quantities Obtained from the Numerical Simulations 644
4 Numerical Simulation Outcomes 645
4.1 Initial Conditions of the Simulations 645
4.2 Case (1): Single Heating Scan of the PV Sample 646
4.3 Case (2): Double Scan of the PV Sample 646
5 Discussion and Conclusions 648
References 649
Tuning Decision Support Tools for Environmentally Friendly Manufacturing Approach Selection 651
Abstract 651
1 Introduction 651
2 The Analyzed Case Studies 652
3 LCA Framework 654
3.1 Goal and Scope 654
3.2 Functional Unit 654
3.3 System Boundaries 654
3.4 Inventory and Impact Assessment Method 654
3.5 Interpretation of the Results 656
4 Decision Support Tool 656
5 Discussion of the Results and Conclusions 658
References 659
Sustainability in Industrial Plant Design and Management: Applications and Experiences from Practice 660
Eco Orbit View – A Way to Improve Environmental Performance with the Application of Lean Management 661
Abstract 661
1 Introduction 661
2 Methodology 662
3 Findings 664
3.1 Company A 664
3.2 Company B 667
4 Discussion 668
5 Recommendation for Future Research 669
6 Conclusions 670
7 Funding 670
References 670
3D Printing Services: A Supply Chain Configurations Framework 672
Abstract 672
1 Introduction 672
2 Research Methodology 673
3 The 3D Printing Service Supply Chain 673
3.1 Generative Services 673
3.2 Facilitative Services 676
3.3 Selective Services 678
3.4 Manufacturing Activities 679
4 A Framework for 3D Printing Service Supply Chain Configurations 681
5 Conclusion 682
References 683
On Reconciling Sustainable Plants and Networks Design for By-Products Management in the Meat Industry 684
Abstract 684
1 Introduction 684
2 Methodology 686
3 Case Study 687
4 Analysis and Results 689
5 Conclusion 691
Acknowledgements 691
References 692
Design of an Innovative Plant for the Wastewater Recovery and Purification in the Food & Beverage Industry
Abstract 693
1 Introduction 693
2 Background 694
2.1 Reference Regulations on Water and Wastewater Use 695
2.2 Water Purification Technologies 696
3 Plant Overview and Structure 697
3.1 Plant Functional Structure 698
3.2 Supervising System 698
4 Plant Functional Units 698
5 Preliminary Field-Test 700
6 Conclusions 701
Acknowledgments 702
References 702
A Methodology for the Identification of Confined Spaces in Industry 703
Abstract 703
1 Introduction 703
2 Identifying Confined Spaces: A Challenging Task 704
3 Algorithm for the Identification of a Confined Space 707
4 Confined Space Risk Index (CSRI) 707
5 Quick Applications of the Checklist and CSRI Calculation 709
5.1 Case Study 1: Grain Silo 709
5.2 Case Study 2: Metal Tank in Filtration Plants 709
6 Conclusions 710
Acknowledgements 710
References 710
Sustainability of 3D Printing and Additive Manufacturing 712
Sustainable Small Batch Reproduction via Additive Manufacturing and Vacuum Casting: The Case Study o ... 713
Abstract 713
1 Introduction 713
2 Methods 715
3 Results 716
4 Conclusion 720
References 721
Assessment of Cost and Energy Requirements of Electron Beam Melting (EBM) and Machining Processes 723
Abstract 723
1 Introduction 723
2 Methodology and System Boundaries 724
2.1 Energy Demand Assessment for Conventional Machining (CM) 725
2.2 Energy Demand Assessment for AM Plus Finish Machining (FM) 727
2.3 Cost Estimation for Conventional Machining (CM) 727
2.4 Cost Assessment for Additive Manufacturing (AM) 728
3 Case Study 730
3.1 Life Cycle Inventory 730
3.2 Results and Discussion 731
4 Conclusions and Outlooks 733
References 733
Engineering a More Sustainable Manufacturing Process for Metal Additive Layer Manufacturing Using a ... 736
Abstract 736
1 Introduction 736
2 The Productive Process Pyramid 737
2.1 Process Foundation 738
2.2 Process Settings 739
2.3 In-Process Control 740
2.4 Post-process Monitoring 741
3 Process Variables and Interactions 742
4 Framework 743
Acknowledgments 744
References 744
Sustainable Scenarios for Engaged Manufacturing: A Literature Review and Research Directions 746
Abstract 746
1 Introduction 746
1.1 Customer Engagement in AM 747
1.2 Sustainable Additive Manufacturing 748
2 Research Method 749
2.1 Scenarios for AM 749
2.2 Structured Literature Review 749
3 Results: Literature Analysis 751
4 Conclusion 753
4.1 Findings of This Study 753
4.2 Further Research 753
References 754
Design for Additive Manufacturing Using LSWM: A CAD Tool for the Modelling of Lightweight and Lattic ... 756
Abstract 756
1 Introduction 756
2 New Structures and CAD Systems 758
3 FreeCAD LWSM Environment 758
4 Case Study 762
5 Conclusions 764
References 765
Additive Manufacturing as a Driver for the Sustainability of Short-Lifecycle Customized Products: th ... 766
Abstract 766
1 Introduction 766
2 The Case Study 767
3 Model for Make-to-Stock Manufacturing 770
4 Model for Make-to-Order Manufacturing 771
5 Conclusions 772
References 773
About the Use of Recycled or Biodegradable Filaments for Sustainability of 3D Printing 776
Abstract 776
1 Introduction 776
2 Filaments for 3D Printing 777
2.1 Bio-degradable FDM Filaments 778
2.2 Bio-composite FDM Filaments 779
3 Tensile Properties of 3D Printed Materials 780
4 Material Sustainability 781
5 Conclusions 782
References 783
Sustainable Mobility, Solar Vehicles and Alternative Solutions 786
Electric City Buses with Modular Platform: A Design Proposition for Sustainable Mobility 787
Abstract 787
1 Opportunity 787
2 Customer Specifications 789
3 Emerging Market 790
4 Customers 791
5 Design Opportunity 793
6 Advanced Technology 794
7 Competition-and-New-Entrants 795
8 Conclusion 796
References 796
Increasing the Energy Efficiency in Solar Vehicles by Using Composite Materials in the Front Suspension 799
Abstract 799
1 Introduction 799
1.1 Solar Vehicles 800
1.2 Energy Efficiency 800
2 Materials and Methods 801
2.1 Aluminium 801
2.2 Carbon Fiber Reinforced Polymer 801
2.3 Basalt Fiber Reinforced Polymer 802
2.4 Suspension Part Design 802
2.5 Innovative Design Solution 802
2.6 FEM Simulation 803
3 Results and Discussion 804
4 Conclusion 807
Acknowledgements 807
References 807
History of Solar Car and Its Electric Components Advancement and Its Future 810
Abstract 810
1 Introduction 810
2 Solar Car Concept 810
2.1 History 810
2.2 Solar Car in Races 811
3 Solar Car Drive System 812
4 Advancement of Drive System 812
4.1 Motor Advancement 812
4.2 Magnet Evolution and Motor Performance Improvement 815
4.3 MPPT – Maximum Power Point Tracker 815
5 Summary 817
Acknowledgments 817
References 817
Mg2SiO4:Er3+ Coating for Efficiency Increase of Silicon-Based Commercial Solar Cells 818
Abstract 818
1 Introduction 818
2 Materials and Methods 819
2.1 Characterization 820
3 Results 820
4 Conclusions 825
References 825
Experimental Temperature Modelization for Solar Racing Vehicle 827
Abstract 827
1 Introduction 827
2 Powertrain Architecture 828
3 Model Development 834
4 Model Validation 838
5 Complete Vehicle Model 839
6 Conclusions 843
Acknowledgement 844
References 844
A Brief Review on Determinant Aspects in Energy Efficient Solar Car Design and Manufacturing 845
Abstract 845
1 Introduction 845
2 Energy Optimization 846
3 Design 846
3.1 Number of Wheels 846
3.2 In-Wheel Motors 847
3.3 Suspension 847
4 Aerodynamics 848
5 Materials, Manufacturing and Safety 850
6 Sustainability 851
7 Conclusions 852
Acknowledgements 852
References 852
Market Growth and Perspective for Solar Mobility: The Case of India 855
Abstract 855
1 Introduction 855
1.1 Need for Research 855
1.2 How Solar Cells Work 855
1.3 History of Solar Cars 856
2 Methods and Tools 857
2.1 Market Research and Country Analysis 857
2.2 Pestle Analysis 857
2.3 Political Factors 858
2.4 Economic Factors 858
2.5 Social Factors 858
2.6 Technological Factors 858
2.7 Legal and Environmental Factors 858
3 Automotive Industry Analysis 859
3.1 Cleaner Transport - Advancement of BS VI Norms 860
3.2 Indian Scheme and “End of Life” Policy 860
3.3 Safer Transport 860
3.4 Regulations for New Mobility Initiatives in Advanced Mobility 860
4 Solar Energy Market Analysis 860
4.1 Political and Economic Perspective 860
4.2 Market Growth and Peculiarities 861
4.3 Future Investments in Solar Energy 862
5 Conclusion 863
Acknowledgments 864
References 864
Aerodynamic Effects of Manufacturing Tolerances on a Solar Car 866
1 Introduction 866
2 Aerodynamic Design 868
3 CFD Analysis 869
4 Body Manufacture 869
5 Reverse Engineering 870
6 Results 871
7 Discussion and Conclusion 873
References 873
Eco Designed Through Systematic Innovation 875
How to Build Guidelines for Eco-Improvement 876
Abstract 876
1 Introduction 876
2 How to Build a Guideline 878
3 ITree Guidelines 878
4 A Web Portal for Exploiting ITREE Guidelines 882
4.1 Interactive Questionnaire 882
4.2 Guidelines Interface 883
5 Conclusions 883
References 884
Sustainability as a Value-Adding Concept in the Early Design Phases? Insights from Stimulated Ideati ... 885
Abstract 885
1 Introduction 885
2 The Argued Relationship Between Sustainability and Value: Relevant Background 887
3 Description of the Experiment 888
4 Analysis of Sustainable Outcomes 889
5 Discussion of the Results 891
6 Conclusions 892
References 893
QFD and TRIZ to Sustain the Design of Direct Open Moulds 895
Abstract 895
1 Introduction and State of the Art 895
2 QFD Approach to Solve the Open Mould Production 897
2.1 QFD 897
2.2 QFD vs. Open Mould Production 898
2.2.1 Six Questions 898
2.2.2 The Evaluation Matrixes 899
3 TRIZ Approach to Find the Innovative Solution 900
4 Results: The Hybrid 3D Manufacturing 903
5 Conclusions 904
References 905
An Industrial Application of a TRIZ Based Eco-Design Approach 906
Abstract 906
1 Introduction 906
2 Proposal 907
2.1 PHASE 1: Data Collection About Product Lifecycle 908
2.2 PHASE 2: LCA Assessment with eVerdEE 908
2.3 PHASE 3: Evaluation with IFR-Ideal Final Result 908
2.4 PHASE 4: Eco TRIZ Guidelines 909
3 Case Study 910
3.1 PHASE 1: Data Collection About Product Lifecycle 910
3.2 PHASE 2: Eco Assessment with eVerdEE 911
3.3 PHASE 3: Evaluation with Ideal Final Result 912
3.4 PHASE 4: Eco TRIZ Guidelines 913
3.5 PHASE 5: 2nd Eco Assessment with eVerdEE 914
4 Conclusions 914
References 915
An Eco-Design Methodology Based on a-LCA and TRIZ 916
Abstract 916
1 Introduction 916
2 Assessment Phase - An Introduction to Simplified LCA 919
3 The Integrated Approach 921
4 Illustrative Case Studies 922
5 Conclusions 924
References 924
Author Index 926

Produkt-Details

• Erscheint lt. Verlag: 25.4.2017
• Reihe/Serie: Smart Innovation, Systems and Technologies
• Reihe/Serie: Smart Innovation, Systems and Technologies
• Zusatzinfo: XXI, 932 p. 370 illus.
• Verlagsort: Cham
• Sprache: englisch
• Themenwelt: Technik
• Schlagworte: Closed-loop Design • Design for Environment • Design for Lifecycle • Design for Social Sustainability • Ecodesign • SDM-17 • Sustainable design • Sustainable Design and Manufacturing • Sustainable Product and Service Modeling
• ISBN-13: 9783319570785 / 9783319570785