Multiscale Simulation Approach for Battery Production Systems (eBook)

Malte Schönemann (Autor)

eBook Download: PDF

2017 | 1st ed. 2017
XVI, 176 Seiten
Springer International Publishing (Verlag)
978-3-319-49367-1 (ISBN)

Infos

Addressing the challenge of improving battery quality while reducing high costs and environmental impacts of the production, this book presents a multiscale simulation approach for battery production systems along with a software environment and an application procedure.

Battery systems are among the most important technologies of the 21st century since they are enablers for the market success of electric vehicles and stationary energy storage solutions. However, the performance of batteries so far has limited possible applications. Addressing this challenge requires an interdisciplinary understanding of dynamic cause-effect relationships between processes, equipment, materials, and environmental conditions.

The approach in this book supports the integrated evaluation of improvement measures and is usable for different planning horizons. It is applied to an exemplary battery cell production and module assembly in order to demonstrate the effectiveness and potential benefits of the simulation.

Inhalt

Foreword 6
Acknowledgments 8
Contents 10
Acronyms 13
Symbols 14
1 Introduction 16
References 24
2 Battery Production and Simulation 25
2.1 Battery Production 25
2.1.1 Batteries and Battery Components 25
2.1.2 Production Systems and Production Management 29
2.1.3 Production of Battery Cells and Systems 32
2.2 Simulation of Production Systems 38
2.2.1 Digital Factory 38
2.2.2 Simulation 39
2.2.3 Simulation in Production 41
2.2.4 Multiscale Simulation 42
2.2.5 Co-Simulation 43
2.3 Summary and Preliminary Findings for the Simulation of Battery Production 45
References 46
3 State of Research for Multiscale Simulation of Production Systems 52
3.1 Selection of Approaches and Definition of Evaluation Criteria 52
3.1.1 Selection of Approaches 52
3.1.2 Evaluation Criteria 53
3.2 Presentation and Evaluation of Existing Approaches 56
3.3 Findings and Research Demand 64
References 68
4 Multiscale Simulation Modeling Concept for Battery Production Systems 72
4.1 Objectives and Requirements 72
4.2 Modeling Framework Development 75
4.2.1 System Boundaries and Scope 76
4.2.2 Hierarchy and Scales 77
4.2.3 Multiscale Model Framework 79
4.3 Process Chain Model (1) 80
4.3.1 Process Chain Elements 81
4.3.2 Process Chain Configurations and Control Strategies 83
4.3.3 State Variables and Indicators 86
4.4 Concepts for Sub-models 94
4.4.1 Machine Models (2) 94
4.4.2 Product and Process Models (3) 101
4.4.3 Human Workers (4) 111
4.4.4 TBS Models (5) 112
4.4.5 Building Model (6) 119
4.5 Model Connection (7) 121
4.6 Result Evaluation and Visualization (8) 123
4.7 Application Procedure 128
4.7.1 Description of Production System and Stakeholders (I) 129
4.7.2 Definition of Evaluation and Simulation Objectives (II) 130
4.7.3 Definition of Required Models (III) 131
4.7.4 Modeling, Implementation (IV), and Coupling of Models (V) 133
4.7.5 Verification and Validation (VI) 136
4.7.6 Definition (VII) and Execution (VIII) of Simulation Runs 136
4.7.7 Evaluation of Simulation Results (IX) and Objectives (X) 137
4.7.8 Reporting of Evaluation Results (XI) 137
References 138
5 Implementation of a Multiscale Core Model 143
5.1 Core Model Architecture 143
5.2 Core Model Components 145
5.2.1 Jobs and Product Types 145
5.2.2 Processing Unit Agents 146
5.2.3 Machine Agents 148
5.2.4 Workers 151
5.2.5 Building Zones and Lighting 151
5.2.6 Shift Schedules 152
5.2.7 Evaluation and Visualization 152
5.3 Compressed Air Generation System 153
5.4 Coupling and Synchronization of Models 154
5.5 Verification 155
References 159
6 Exemplary Application 160
6.1 Simulation of Cell Production 160
6.1.1 Problem Formulation (I) and Objective Definition (II) 160
6.1.2 Definition of Required Models (III) 161
6.1.3 Modeling, Implementation (IV), and Coupling of Models (V) 163
6.1.4 Verification and Validation (VI) 168
6.1.5 Definition (VII) and Execution (VIII) of Simulation Runs 168
6.1.6 Evaluation of Simulation Results (IX) and Objectives (X) 170
6.2 Simulation of Module Assembly 175
References 179
7 Summary and Outlook 180
7.1 Summary 180
7.2 Critical Review 182
7.3 Outlook on Further Research 185
References 187

Produkt-Details

• Erscheint lt. Verlag: 5.1.2017
• Reihe/Serie: Sustainable Production, Life Cycle Engineering and Management
• Zusatzinfo: XVI, 176 p. 89 illus., 3 illus. in color.
• Verlagsort: Cham
• Sprache: englisch
• Themenwelt: Technik ► Elektrotechnik / Energietechnik
• Themenwelt: Wirtschaft ► Betriebswirtschaft / Management ► Logistik / Produktion
• Schlagworte: battery cell production • Battery Systems • Energy Efficient battery production • Production Engineering • Simulation and modeling
• ISBN-10: 3-319-49367-1 / 3319493671
• ISBN-13: 978-3-319-49367-1 / 9783319493671