Total Quality Process Control for Injection Molding (eBook)

M. Joseph Gordon (Autor)

eBook Download: PDF

2010 | 2. Auflage
768 Seiten
John Wiley & Sons (Verlag)
978-0-470-58448-4 (ISBN)

Infos

The all-encompassing guide to total quality process control for
injection molding

In the same simple, easy-to-understand language that marked the
first edition, Total Quality Process Control for Injection
Molding, Second Edition lays out a successful plan for
producing superior plastic parts using high-quality controls. This
updated edition is the first of its kind to zero in on every phase
of the injection molding process, the most commonly used plastics
manufacturing method, with an all-inclusive strategy for
excellence. Beginning with sales and marketing, then moving forward
to cover finance, purchasing, design, tooling, manufacturing,
assembly, decorating, and shipping, the book thoroughly covers each
stage to illustrate how elevated standards across individual
departments relate to result in the creation of a top-notch
product. This Second Edition:

* Details ways to improve plastic part design and quality

* Includes material and process control procedures to monitor
quality through the entire manufacturing system

* Offers detailed information on machinery and equipment and the
implementation of quality assurance methods--content that is
lacking in similar books

* Provides problem-analysis techniques and troubleshooting
procedures

* Includes updates that cover Six Sigma, ISO 9000, and TS 16949,
which are all critical for quality control; computer-guided process
control techniques; and lean manufacturing methods

With proven ways to problem-solve, increase performance, and
ensure customer satis-faction, this valuable guide offers the vital
information today's managers need to plan and implement quality
process control--and produce plastic parts that not only meet,
but surpass expectations.

Autor

M. Joseph Gordon Jr. is a consultant in the quality/process control and plastics field. He has over thirty-five years' experience in quality assurance, process control, and program management with experience in establishing and maintaining an ISO 9001, ISO 14001, and/or QS-9000/TS 16949 Quality System, Lean Manufacture, and Six Sigma business and manufacturing systems. Mr. Gordon has worked closely with Chrysler, Ford, and General Motors; CTS Reeves (frequency oscillators); and Lockheed Martin and their supplier network requiring tight tolerance products in a variety of materials.

Inhalt

Foreword.

Preface.

1. Total Quality Process Control.

2. Implementing Total Quality Process Control (TQPC).

3. Managing for Success, Commitment to Quality.

4. Customer Satisfaction.

5. Organization Responsibilities.

6. Establishing the Limits for Quality Control.

7. Material Selection and Handling.

8. The Mold.

9. Manufacturing Equipment.

10. Auxiliary Equipment.

11. Processing.

12. Part Testing at the Machine.

13. Part Handling and Packaging.

14. Part Design Influence.

15. Assembly Techniques.

16. Decorating Considerations.

17. Customer and Employee Satisfaction.

Appendix A. Quality Management System (QMS) Control of Documents Procedure.

Appendix B. Design of Experiments (DOE): Statistical Troubleshooting Process Screening for Reducing the Number of Variables.

Appendix C. Checklists.

Appendix D. Supplier Evaluation Survey.

Appendix E. Mold Problem Solutions.

Appendix F. Decoration & Information Solutions.

Glossary.

Bibliography.

Index.

Rezensionen

"In this lengthy book, a total quality approach for injection
moulding applications is presented . . . hence, the book provides
practical assistance for operators that have to produce proper
parts without delay and defaults. In addition, the book gives a
good introduction for quality managers to set up a TQM approach
within their company." (Materials Views, 2 June 2011)



"In the same simple, easy-to-understand language that marked the
first edition, Total Quality Process Control for Injection Molding,
Second Edition lays out a successful plan for producing superior
plastic parts using high-quality controls". (Daily Finance, 14
December 2010)

Produkt-Details

• Erscheint lt. Verlag: 5.5.2010
• Reihe/Serie: Wiley Series on Plastics Engineering and Technology
• Reihe/Serie: Wiley Series on Plastics Engineering and Technology
• Sprache: englisch
• Themenwelt: Naturwissenschaften ► Chemie ► Organische Chemie
• Themenwelt: Technik
• Schlagworte: Engineering statistics • Industrial Engineering • Industrial Engineering / Quality Control • Industrielle Verfahrenstechnik • Polymer Science & Technology • Polymertechnologie • Polymerwissenschaft u. -technologie • Qualitätssicherung • Qualitätssicherung i. d. Industriellen Verfahrenstechnik • Qualitätssicherung • Qualitätssicherung i. d. Industriellen Verfahrenstechnik • Spritzgiessen • Statistics • Statistik • Statistik in den Ingenieurwissenschaften
• ISBN-10: 0-470-58448-3 / 0470584483
• ISBN-13: 978-0-470-58448-4 / 9780470584484