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Principles and Case Studies of Simultaneous Design (eBook)

eBook Download: PDF
2011
John Wiley & Sons (Verlag)
978-1-118-00163-9 (ISBN)

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Principles and Case Studies of Simultaneous Design - William L. Luyben
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There are many comprehensive design books, but none of them provide a significant number of detailed economic design examples of typically complex industrial processes. Most of the current design books cover a wide variety of topics associated with process design. In addition to discussing flowsheet development and equipment design, these textbooks go into a lot of detail on engineering economics and other many peripheral subjects such as written and oral skills, ethics, "e;green"e; engineering and product design. This book presents general process design principles in a concise readable form that can be easily comprehended by students and engineers when developing effective flow sheet and control structures. Ten detailed case studies presented illustrate an in-depth and quantitative way the application of these general principles. Detailed economic steady-state designs are developed that satisfy economic criterion such as minimize total annual cost of both capital and energy or return on incremental capital investment. Complete detailed flow sheets and Aspen Plus files are provided. Then conventional PI control structures are be developed and tested for their ability to maintain product quality during disturbances. Complete Aspen Dynamics files are be provided of the dynamic simulations.

WILLIAM L. LUYBEN, PhD, is a professor at Lehigh University, and the author/co-author of thirteen textbooks. He has published over 250 technical papers in the area of process control and design and has supervised thirty-five PhD dissertations He has nine years of industrial experience with Exxon and DuPont.

Preface.

Chapter 1. Introduction.

1.1Overview.

1.2 History.

1.3 Books.

1.4 Tools.

1.5 Reference Textbooks.

Chapter 2. Principles of Reactor Design and Control.

2.1 Background.

2.2 Principles Derived from Chemistry.

2.3 Principles Derived from Phase of Reaction.

2.4 Determining Kinetic Parameters.

2.5 Principles of Reactor Heat Exchange.

2.6 Heuristic Design of Reactor/Separation Processes.

2.7 Conclusion.

Chapter 3. Principles of Distillation Design and Control.

3.1 Economic Optimum Design.

3.2 Principles of Distillation Control.

3.3 Conclusion.

Chapter 4. Basics of Dynamic Plantwide Control.

4.1 History.

4.2 Effects of Recycle.

4.3 Management of Fresh Feed Streams.

4.4 Conclusion.

Chapter 5. Economic Basis.

5.1 Assumptions.

5.2 Sizing Equipment.

5.3 Capital Investment.

5.4 Energy Costs.

5.5 Chemical Costs.

Chapter 6. Design and Control of the Acetone Process via Dehydrogenation of Isopropanol.

6.1 Process Description.

6.2 Turton Flowsheet.

6.3 Revised Flowsheet.

6.4 Economic Comparison.

6.5 Plantwide Control.

6.6 Conclusion.

Chapter 7. Design and Control of an Auto-Refrigerated Alkylation Process.

7.1 Introduction.

7.2 Process Description.

7.3 Design of Distillation Columns.

7.4 Economic Optimization of Entire Process.

7.5 Alternative Flowsheet.

7.6 Plantwide Control.

7.7 Conclusion.

Chapter 8. Design and Control of the Butyl Acetate Process.

8.1 Introduction.

8.2 Chemical Kinetics and Phase Equilibrium.

8.3 Process Flowsheet.

8.4 Economic Optimum Design.

8.5 Plantwide Control.

8.6 Conclusion.

Chapter 9. Design and Control of the Cumene Process.

9.1 Introduction.

9.2 Process Studied.

9.3 Economic Optimization.

9.4 Plantwide Control.

9.5 Conclusion.

Chapter 10. Design and Control of the Ethyl Benzene Process.

10.1 Introduction.

10.2 Process Studied.

10.3 Design of Distillation Columns.

10.4 Economic Optimization of Entire Process.

10.5 Plantwide Control.

10.6 Conclusion.

Chapter 11. Design and Control of a Methanol Reactor/Column Process.

11.1 Introduction.

11.2 Process Studies.

11.3 Reaction Kinetics.

11.4 Overall and Per-Pass Conversion.

11.5 Phase Equilibrium.

11.6 Effects of Design Optimization Variables.

11.7 Plantwide Control.

11.8 Conclusion.

Chapter 12. Design and Control of the Methoxy-Methy-Heptane Process.

12.1 Introduction.

12.2 Process Studies.

12.3 Reaction Kinetics.

12.4 Phase Equilibrium.

12.5 Design Optimization.

12.6 Optimum Distillation Column Design.

12.7 Plantwide Control.

12.8 Conclusion.

Chapter 13. Methyl Acetate.

13.1 Introduction.

13.2 Dehydration Section.

13.3 Carbonylation Section.

13.4 Plantwide Control.

13.5 Conclusion.

Chapter 14. Design and Control of the Mono-Isopropyl Amine Process.

14.1 Introduction.

14.2 Process Studies.

14.3 Economic Optimization.

14.4 Plantwide Control.

14.5 Conclusion.

Chapter 15. Design and Control of the Styrene Process.

15.1 Introduction.

15.2 Kinetics and Phase Equilibrium.

15.3 Vasudevan et al Flowsheet.

15.4 Effects of Design Optimization Variables.

15.5 Proposed Design.

15.6 Plantwide Control.

15.7 Conclusion.

"I highly recommend the important and all encompassing book Principles and Case Studies of Simultaneous Design by William L. Luyben, to any chemistry or engineering students, practicing chemical engineers, product designers in industry, and business leaders looking for a fresh approach to simultaneous design issues. This book will transform your company's industrial processes and product design into one of a leader in process design." (Blog Business World, 26 November 2011)

Erscheint lt. Verlag 30.9.2011
Sprache englisch
Themenwelt Naturwissenschaften Chemie Technische Chemie
Technik Maschinenbau
Technik Umwelttechnik / Biotechnologie
Schlagworte CASE • chemical engineering • Chemie • Chemische Verfahrenstechnik • Chemistry • complex industrial • Control • Creation • Design • designcomplete • economic • Effective • Examples • General • Guides • indepth • Maschinenbau • Maschinenbau - Entwurf • mechanical engineering • Mechanical Engineering - Design • Methods • Petrochemie / Brennstoffindustrie • Petrochemistry / Fuel • Presenting • Principles • processes • Readers • Rich • series • Simultaneous • Simultaneous Engineering • Studies • typically
ISBN-10 1-118-00163-X / 111800163X
ISBN-13 978-1-118-00163-9 / 9781118001639
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