Advances in Manufacturing Technology (eBook)

Select Proceedings of ICAMT 2018

Somashekhar S. Hiremath, N. Siva Shanmugam, B. R. Ramesh Bapu (Herausgeber)

eBook Download: PDF

2019
640 Seiten
Springer Singapore (Verlag)
978-981-13-6374-0 (ISBN)

Infos

This volume comprises select papers presented at the International Conference on Advances in Manufacturing Technology (ICAMT 2018). It includes contributions from different researchers and practitioners working in the field of advanced manufacturing technology. This book covers diverse topics of contemporary manufacturing technology including material processes, machine tools, cutting tools, robotics and automation, manufacturing systems, optimization technologies, 3D scanning and re-engineering, and 3D printing. Computer applications in design, analysis, and simulation tools for solving manufacturing problems at various levels starting from material designs to complex manufacturing systems are also discussed. This book will be useful for students, researchers, and practitioners working in the field of manufacturing technology. 

Dr. Somashekhar S Hiremath is Associate Professor at the Department of Mechanical Engineering, Indian Institute of Technology (IIT) Madras. He received his doctoral degree in 2004 from IIT Madras. He has published more than 150 papers in national and international journals. He has delivered more than 75 Invited talks on various topics of his research at engineering colleges, universities, research centers, industries, and conferences. Dr. Somashekhar also worked as a visiting Professor at Ecole Centrale de Nantes, France and Warsaw University of Technology, Poland.  Currently, he is handling many consultancy and sponsored projects of various industries and R&D institutions of defense, Government of India. His current research areas are mechatronic system design, system simulation and modeling, robotics, finite element modeling, micromachining, fluid structure interactions, and fluid power systems.

Dr. N. Siva Shanmugam is affiliated to the Mechanical Engineering department, National Institute of Technology (NIT), Tiruchirappalli, India where he is currently working as Associate Professor. He received his doctoral degree in 2012 from NIT Tiruchirappalli. He has published numerous papers in reputed national and international peer-reviewed journals. He is actively associated with different national and international societies and academies. He has delivered several invited talks at various engineering institutions and industries located in different parts of India such as Tamil Nadu, Kerala and Andhra Pradesh. He has completed several research and consultancy projects, further he is handling multiple consultancy and sponsored projects for Bharat Heavy Electrical Limited (BHEL) and ISRO, Government of India. His research interests include FE simulation of welding processes, ergonomics study, and biomechanics.

Dr. B. R. Ramesh Bapu is currently working as Professor and Dean (R&D) at the Department of Mechanical Engineering at Chennai Institute of Technology, Chennai, Tamil Nadu, India. He received his bachelor's degree in Mechanical Engineering from Madurai Kamaraj University, in 1989, and his Master of Engineering Degree from the University of Madras and BITS (Pilani). He has 30 years of teaching experience and he has published 80 papers in reputed national and international journals, and conference proceedings. He is member of IE (I), SAE, IIPE and ISTE. He is also a Research Supervisor of Anna University, Chennai, JNTU Ananthapur, JNTU Kakinada, Sathyabama University and St. Peter's University. He has guided six doctoral scholars. His research areas of interest include thermal, renewable energy, high temperature coating, and alternate fuels.

Inhalt

Organizing Committee 6
Foreword 9
Preface 10
About This Book 11
Contents 12
About the Editors 19
Evaluation of Tensile Properties of Nanoclay-Filled Madar Fiber-Reinforced Polyester Hybrid Composites 21
1 Introduction 21
2 Materials and Methods 23
2.1 Materials 23
2.2 Fabrication of Composite 24
2.3 Testing of Composite Samples 24
3 Results and Discussion 25
4 Conclusions 27
References 28
Characterization of Economical Aluminium MMC Reinforced with Weld Slag Particles 29
1 Introduction 29
2 Materials and Methods 31
3 Result and Discussion 32
3.1 Microstructure 32
3.2 Hardness 33
3.3 Tensile Strength 34
3.4 Compression Strength 34
3.5 Wear Behaviour 35
4 Conclusion 35
References 36
Optimization of Weld-Bead Parameters of Plasma Arc Welding Using GA and IWO 37
1 Introduction 38
2 Materials and Methods 39
2.1 Experimentation 39
2.2 Statement of the Problem 40
2.3 Optimization Methods 40
3 Results and Discussions 41
4 Conclusions 43
References 43
Experimental Studies on the Effect of Basalt Powder Inclusion on Mechanical Properties of Hybrid Epoxy and Polyester Composites Reinforced with Glass Fiber 45
1 Introduction 45
2 Experimental Methodology 46
2.1 Development of New Composite Materials 46
2.2 Method and Preparation of Composite Materials 47
3 Result and Discussion 48
3.1 Mechanical Properties 48
4 Conclusion 50
References 51
An Experimental Investigation on Tensile Properties of Hybrid BioPolyurethane Composite: Modeling and Optimization 52
1 Introduction 52
2 Experimental 53
2.1 Materials 53
2.2 Hybrid Polyurethane Foam 54
2.3 Tensile Testing 54
3 Design of Experiments (DoE) 55
3.1 Box–Behnken Design (BBD) 55
3.2 Analysis of Variance (ANOVA) 55
4 Results 57
4.1 Tensile Properties 57
5 Conclusion 59
References 59
Improvement of Machining Characteristics by EDM with Graphite Powder-Mixed Dielectric Medium 60
1 Introduction 60
2 Materials and Methods 62
2.1 Experimental Setup 62
2.2 Design of Experiments 63
2.3 Measurement of Responses 63
3 Results and Discussions 64
4 Confirmation and Comparison Study 65
5 Conclusions 66
References 66
Measuring Industrial Symbiosis Index Using Multi-Grade Fuzzy Approach 68
1 Introduction 68
2 Literature Review 69
2.1 Conceptual Model of Symbiosis Evaluation 70
3 Methodology 71
4 Case Study 71
4.1 Case Company 71
4.2 Evaluation of Symbiosis with the Help of Multi-grade Fuzzy Method 72
4.3 Symbiosis Evaluation for the First Criteria 72
4.4 Symbiosis Evaluation for the Secondary Criteria 74
5 Results and Discussion 74
5.1 Validation 75
5.2 Industrial Implications 75
5.3 Economic Implications 75
5.4 Environmental Implications 75
5.5 Social Implications 76
6 Conclusion 76
6.1 Limitations and Future Research Directions 76
References 76
Fabrication and Machining Characteristics of Al7075-Red Mud and Al7075-TiC Metal Matrix Composites 78
1 Introduction 78
2 Experimental Procedure 79
3 Results and Discussions 81
4 Conclusions 82
References 83
Multicriteria Optimization of Machining Parameters in WEDM of Titanium Alloy 6242 84
1 Introduction 84
2 Materials and Experimentation 86
2.1 Work Material 86
2.2 Experimental Set-up 86
2.3 Multicriteria Optimization 87
3 Results and Discussion 89
3.1 Effect of Input Parameters on MRR and Surface Roughness 89
3.2 Surface Topography 90
3.3 ANOVA for MRR and Surface Roughness 91
3.4 Grey Relation Optimization 92
4 Conclusion 94
References 94
Water Absorption and Density Tests on the Water Hyacinth-Based Partial Green Composite 95
1 Introduction 95
2 Composite Manufacturing 98
2.1 Preparation of Water Hyacinth Powder 98
2.2 Specimen Preparation 99
3 Experimental Work 99
3.1 Density Tests for WH Powder 99
3.2 Density of the Composite Specimens 100
3.3 Water Absorption Tests 101
4 Results 102
4.1 Density Test 102
5 Conclusion 105
References 106
Experimental Analysis on the Mechanical Properties of Dissimilar Material Joint During PCTIG Welding 107
1 Introduction 107
2 Experimental Method 108
3 Results and Discussions 109
3.1 Hardness Test 109
3.2 Effect of Frequency on the Hardness 110
4 Conclusion 111
References 111
Influence of Flux Coating During Dissimilar Welding of Copper with Brass Using ATIG Welding Process 112
1 Introduction 112
2 Methodologies 114
3 Results and Discussions 115
3.1 Microstructure Analysis 115
3.2 DC-TIG 116
3.3 AC-TIG 116
3.4 Effect of TiO2 on ATIG Welding 117
3.5 Effect of SiO2 on ATIG Welding 118
3.6 Effect of Al2O3 on ATIG Welding 118
4 Conclusions 119
References 119
Innovative Nitride Film Deposition on Copper Interconnects of MEMS Devices Using Plasma-Enhanced Chemical Vapor Deposition Techniques 121
1 Introduction 121
2 Experiment 122
3 Results and Discussion 123
4 Conclusions 127
References 127
Sleep Detection and Alert System for Automobiles 129
1 Introduction 129
2 Part Description 130
2.1 Eye Blink Sensor 130
2.2 Buzzer 130
2.3 Ultrasonic Sensor 131
2.4 GSM Device 131
2.5 LCD Display 131
2.6 Arduino Board 132
3 Working 132
4 Sample Coding 133
5 Conclusion 133
References 134
Numerical Analysis and Design Optimization of Lip Seal Opening Pressure for Automotive Valves 135
1 Introduction 136
2 Geometry and Function of the Seal 136
3 Generation of Material Data 137
4 Finite Element Model 138
5 Seal Analysis Results 139
6 Seal Design Optimization 141
6.1 Optimization of Seal Parameters 142
7 Experimental Validation 143
8 Conclusions 144
References 145
Mechanical and Microstructural Properties of Multi-Axially Forged LM6 Aluminium Alloy 146
1 Introduction 147
2 Experimental Procedure 147
3 Results and Discussion 148
3.1 Microstructural Studies 148
3.2 Mechanical Properties 149
4 Conclusions 152
References 153
Implementation of Lean Concepts Using Value Stream Mapping in Automotive Firm 155
1 Introduction 155
2 Case Study 156
3 Literature Review 157
4 Field Data Collection 157
4.1 Analysis of Current State Map 157
4.2 Implementation of VSM Tools 158
4.3 Results 159
5 Conclusion 160
References 161
Fabrication of Automated Scrap Collector Cum Scrubber for Production Industries 162
1 Introduction 163
2 Components 163
2.1 Frame 163
2.2 Wheels 164
2.3 Brush 165
2.4 Collecting Duct 165
2.5 Motor Driver: (L293D) 167
2.6 Wi-Fi Module 167
3 Fabrication Process 167
4 Working Principle 167
5 Applications 169
6 Conclusion 169
References 170
Enhancement of Mechanical Properties Through Spheroidization Annealing for Low-Carbon Steel 171
1 Introduction 171
2 Experimental Work 172
2.1 Heat Treatment Procedure 172
2.2 Mechanical Testing 174
2.3 Mechanical Properties Evaluation 175
2.4 Toughness Evaluation Using MATLAB 175
3 Results and Discussion 176
4 Inferences and Conclusion 176
References 177
Effect of Rolling Reduction on Microstructure and Mechanical Properties Cu-3%Ti Alloy 178
1 Introduction 178
2 Experimental Procedure 179
2.1 Material Preparation 179
2.2 Rolling Process 179
2.3 Microstructure Analysis 180
2.4 Mechanical Properties 180
3 Results and Discussion 181
3.1 Microstructural Observations 181
3.2 TEM Analysis 182
3.3 Microhardness 182
3.4 Tensile Test 182
3.5 X-ray Diffraction Analysis 184
3.6 Fractography 184
4 Conclusions 185
References 186
An Investigative Approach to Study the Corrosion Response of Copper–Brass TIG Welded Samples Using Nitric Acid as the Corroding Agent 187
1 Introduction 187
1.1 Welding 188
1.2 ATIG and PCTIG 188
1.3 Corrosion 189
2 Methodologies 190
2.1 Welding 190
2.2 Corrosion Test A 191
2.3 Corrosion Test B 191
3 Results 192
3.1 Surface Roughness 193
4 Discussion 193
4.1 Rate of Corrosion and Percentage Weight Loss 193
5 Conclusion 195
References 195
A Review on Mechanical Properties, Tribological, Corrosion, and Weldability Studies of Aluminium Composites Processed Using Stir Casting and ECAP Methods 197
1 Introduction 197
1.1 Equal-Channel Angular Pressing (ECAP) 198
1.2 Stir Casting Process 198
2 Mechanical Behaviour of Aluminium 198
3 Fatigue Studies on Aluminium 199
4 Tribological Studies on Aluminium 200
5 Corrosion Studies on Aluminium 200
6 Weldability Studies on Aluminium 201
7 Scope of Research 201
8 Conclusion 201
References 202
Characterization and Comparison of Functionally Graded Al/Mg and Al/Al 7075 Metal Matrix Composites Manufactured by Die Casting 203
1 Introduction 203
2 Test and Analysis Techniques 204
2.1 Fabrication of Pure Al/Mg and Pure Al/Al 7075 FGMs by Gravity Casting 204
2.2 Preparation of Samples 205
2.3 Evaluation of Mechanical Properties 205
3 Results and Discussions 206
3.1 Investigation of Microstructure 206
3.2 Effect Reinforcement on Hardness 206
4 Conclusions 208
References 208
Statistical Quality Control of Torque Wrenches Used in Automotive Assembly Department 209
1 Introduction 209
2 Literature Review 210
3 Methodology 210
3.1 Case Study 211
3.2 Sample Station Results and Calculations 212
3.3 Situation Before Use of Oil Pulse Tool 212
4 Situation After Use of Oil Pulse Tool 215
5 Results and Conclusion 217
References 217
Optimal Sequence Identification in Parallel Flow Line Environment Using Heuristics 219
1 Introduction 220
2 Parallel Flow Line Scheduling 220
3 Literature Survey 221
4 Problem Description and Solution Methodology 223
5 Results and Discussion 224
6 Comparison of Metaheuristics Performance 224
7 Conclusion 227
References 227
Design and Analysis of Stringer on the Chassis Frame in Load Carrying Vehicle 228
1 Introduction 228
2 Methodology 229
3 Results and Discussion 230
4 Conclusion 233
References 234
Design and Analysis of Active Controlled Prosthetic Hand 235
1 Introduction 235
2 Design of Prosthetic Hand 236
3 Control Mechanisms 237
3.1 Voice Control 237
3.2 Mobile Application 237
3.3 Servomotors 238
4 Forces in Finger 238
5 Results and Discussion 239
5.1 Stress Analysis of Finger Joint 239
5.2 Stress Analysis of Hand Assembly 239
6 Conclusion 240
References 240
Biodegradable Composites from Leaf Wastes for Packing Applications 241
1 Introduction 241
2 Materials and Methods 242
3 Results and Discussions 245
4 Conclusion 248
References 248
A Comparative Study of Flow Characteristics of BMW M6 and AUDI R8 Commercial Sports Car Using Flow Design Software 250
1 Introduction 250
2 Evaluation of Vehicle Drag Analysis 251
2.1 Modeling of the Design and Aerodynamic Simulation 251
2.2 Mathematical Modeling of Flow Analysis 253
2.3 Wind Tunnel, Model Details, and Instrumentation 253
3 Result and Discussion 255
3.1 Computational Studies of the Car Models 255
4 Conclusion 260
References 260
Mechanical Characterization of Glass Fiber-Strengthened Balsa–Depron Composite 261
1 Introduction 261
1.1 Fabrication of Balsawood–Depron Composite (B-D Composite) 262
1.2 Fabrication of Balsawood–Glass Fiber–Depron Composite (B-G-D Composite) 263
1.3 Fabrication of Balsawood–Glass Fiber Composite (B-G Composite) 264
2 Result and Discussion 264
2.1 Tensile Properties 264
2.2 Temperature Resistant 265
2.3 Shore D Hardness 266
2.4 Flexural Test 268
3 Conclusion 268
References 268
Milling Cutter Flank Wear Prediction Using Ensemble of PSO-Optimized SVM and GLM Regression Models 270
1 Introduction 270
2 Regression Ensembles 271
3 Particle Swarm Optimization 271
4 Materials and Methods 272
4.1 Experimental Conditions 272
5 Cutter Flank Wear Prediction 272
6 Conclusion 275
References 275
Investigation on the Corrosion Resistance Characteristics of Automobile Lug Nuts 277
1 Introduction 277
2 Experimental Studies 278
2.1 Test Procedure 279
2.2 Mass Loss 280
3 Results and Discussion 280
4 Conclusion 282
References 283
Optimization of Process Parameters of Electrochemical Machining of TiC-Reinforced AA6063 Composites 284
1 Introduction 284
2 Experimental Details 285
3 Results and Discussions 285
4 Conclusion 288
References 289
Performance Analysis of SS304 Steel Hat Stringer on the Chassis Frame 291
1 Introduction 291
2 Selection of Materials 292
3 Results and Analysis 294
4 Analysis of C-Stringer 294
5 Hat Stringer 295
6 Experimental Results Graph 296
7 Conclusion 297
References 298
Finite Element Modeling of Single Spark Material Removal and Heat Flux Distribution in Micro-Electro Discharge Machining Process 299
1 Introduction 299
2 Single Spark Simulation Study Using Finite Element Modeling 301
2.1 Thermal Modeling of Micro-EDM Process 301
2.2 FE Modeling of Single Spark Discharge 303
2.3 Material Removal Modeling for Single Spark Discharge 304
2.4 Single Spark Discharge FE Modeling 304
3 Experimentation 305
3.1 Single Spark Material Removal from Experimental Results 307
4 Conclusions 308
References 308
Electrochemical Micromachining of Aluminium Alloy Composite 310
1 Introduction 311
2 Experimentation 311
2.1 EMM Set-up 311
2.2 Details of Experimental Conditions 312
3 Results and Discussion 313
3.1 Experimental Results 313
3.2 Effect of Input Parameters 313
4 Conclusions 317
References 318
Analysis on Mechanical Behaviour of Binary and Hybrid Al2014 Metal Matrix Composites 319
1 Introduction 320
2 Experimental Procedure 321
2.1 Materials 321
2.2 Fabrication 321
3 Testing 322
4 Results and Discussion 322
5 Conclusion 324
References 325
Study of Forces, Surface Finish, and Tool Life on Machining of Inconel 718 326
1 Introduction 326
2 Experimental Section 327
3 Results and Discussion 329
3.1 3D Surface Plots for Cutting Forces 329
3.2 3D Surface Plots for Surface Roughness 329
3.3 3D Surface Plots Tool Wear 330
3.4 Tool Life Study 331
4 Conclusion 332
References 332
Investigations on Corrosion Behaviour of AA 8011-ZrB2 in Situ Metal Matrix Composites 334
1 Introduction 334
2 Experimental Procedure 335
2.1 Fabrication of Materials 335
2.2 Corrosion Study 336
3 Results and Discussion 337
3.1 X-Ray Diffraction (XRD) Analysis 337
3.2 Micro-Structural Analysis 337
3.3 Electrochemical Studies 339
4 Conclusion 340
References 341
Introducing Various Image Processing Techniques to Improve Topology Optimization Process to Develop Compliant Mechanism-Based Microgripper 342
1 Introduction 343
2 Design of Compliant Mechanism 343
2.1 Topology Optimization 344
3 Structural Analysis 346
4 Conclusion and Future Work 347
References 347
Study on Tensile Strength of GFRP Nanocomposites by VARTM 349
1 Introduction 349
2 Experimental Details 351
2.1 Materials Used 351
3 Characterization 354
4 Results and Discussion 355
4.1 Tensile Testing 355
5 Conclusion 357
References 357
Investigations on Wire Spark Erosion Machining of Aluminum-Based Metal Matrix Composites 359
1 Introduction 360
2 Materials and Methods 361
3 Results and Discussion 361
3.1 Analysis of Process Parameters on Material Removal Rate 362
3.2 Analysis of Process Parameters on Surface Roughness 363
3.3 ANOVA for Desired Performance Measures 363
3.4 Development of Multiple Regression Models 364
4 Conclusions 366
References 367
Optimization of Coefficient of Friction for Direct Metal Laser Sintered Inconel 718 368
1 Introduction 368
2 Experimental Details 369
3 Results and Discussion 370
3.1 Metallurgical Analysis 370
3.2 Wear Analysis 371
4 Conclusion 375
References 375
Experimental and Numerical Investigation on Incremental Forming of IS513Cr3 377
1 Introduction 378
2 Experimental Details 378
3 Results and Discussions 379
4 Conclusion 385
References 386
Modeling of Support Vector Mechanism for Green Manufacturability Quantification of Production 387
1 Introduction 387
2 Quantifying Green Manufacturability of a Unit Production Process Based on SVM 388
2.1 Green Manufacturing in Grinding Process 388
3 Results and Discussion 390
4 Conclusion 392
References 392
Experimental Study on Surface Roughness and Optimization of Process Parameters Using ANN-GA in Milling of Super-Duplex Stainless Steel Under Dry and Wet Conditions 394
1 Introduction 394
2 Experimental Procedure 396
2.1 Material Properties of DSS SAF 2507 396
2.2 Milling Experiments 396
3 Results and Discussions 397
3.1 Temperature Measurement 397
3.2 Measurement of Surface Roughness 398
3.3 Optimization of Cutting Parameters 399
4 Conclusions 403
References 404
Experimental Study on Tool Wear and Optimization of Process Parameters Using ANN-GA in Turning of Super-Duplex Stainless Steel Under Dry and Wet Conditions 405
1 Introduction 405
2 Experimental Procedure 407
2.1 Properties of DSS SAF 2507 407
2.2 Turning Experiments 407
3 Results and Discussion 408
3.1 Temperature Measurement 408
3.2 Surface Roughness 409
3.3 Tool Wear 413
4 Conclusions 414
References 414
Multi-Response Optimization Using Grey Relation Analysis in Mechanical Micro Drilling (MMD) of Titanium Alloy—(CP-Ti) Grade II 415
1 Introduction 415
2 Experimental Work 417
2.1 Material and Tools 417
2.2 Experimental Setup 417
2.3 Design of Experiments and Experimentation 418
2.4 Measurements 418
2.5 Grey Relation Analysis (GRA) 420
3 Results and Discussions 421
4 Conclusions 424
References 424
A Glance Through History of Automobile Industry and Current Market Study of Some of the Legendry Models in India 426
1 Introduction 426
2 History 427
3 Relevance of Vintage Models 428
3.1 LML Vespa Versus Piaggio Vespa 429
3.2 Kawasaki Eliminator Versus Bajaj Avenger 429
3.3 Roles-Royce 430
3.4 Harley-Davidson 430
3.5 Royal Enfield 430
3.6 Volkswagen Beetle 431
4 Market Survey 431
5 Conclusion 433
References 433
Effect of Twist Angle and RPM on the Natural Vibration of Composite Beams Made up of Hybrid Laminates 435
1 Introduction 435
2 Finite Element Analysis 437
2.1 Objective and Methodology 437
2.2 Geometry 437
2.3 Materials 438
2.4 Meshing 438
2.5 Boundary Conditions 439
2.6 FEM Validation 440
3 Results 441
4 Conclusions 443
References 443
Tribological Behavior of AZ91–Al2O3 Composites by Powder Metallurgy 445
1 Introduction 445
2 Experimental Procedure 446
3 Result and Discussion 447
3.1 X-Ray Diffraction Analysis 447
3.2 Optical and Scanning Electron Microscope Analysis 448
3.3 Wear Analysis 448
4 Conclusion 452
References 453
Annealing and ZnO Doping Effects on Hydrophilicity and Mechanical Strength of PVDF Nanocomposite Thin Films 454
1 Introduction 454
2 Experimental Methods 455
2.1 Materials and Methods 455
2.2 Contact Angle Measurement 456
2.3 Mechanical Testing 456
3 Results and Discussion 457
3.1 Contact Angle Results 457
3.2 Mechanical Testing Results 458
4 Conclusion 461
References 462
Optimization of Transient State Temperature Distribution Analysis on Diffusion-Bonded Joints of Ti–6Al–4V With SS304L Stainless Steel Alloy 463
1 Introduction 463
2 Materials 464
3 Experimental Method 464
4 Result and Discussion 466
4.1 Transient Analysis in ANSYS of Ti–6Al–4V—SS304L Stainless Steel 466
5 Conclusion 473
References 473
Optimization of Tribological Properties of Al6061/9%Gr/WC Hybrid Metal Matrix Composites Using FGRA 474
1 Introduction 475
2 Experimental Procedure 475
3 Results and Discussions 477
4 Conclusions 480
References 480
Experimental Study on Mechanical Properties of Superelastic Alloy 482
1 Introduction 482
2 Materials and Methods 486
2.1 Copper 486
2.2 Aluminum 486
2.3 Nickel 486
2.4 Stir Casting Method 487
2.5 Mechanical Tests 487
2.6 Morphological Study 487
3 Results and Discussions 488
3.1 Results of Hardness Test 488
3.2 Results of Impact Tests 488
3.3 Morphological Analysis 489
4 Conclusion 490
References 490
Framework Execution and Schematic of Jounce Bumper in Two-Wheeler Fork 492
1 Introduction 492
2 Results and Discussion 493
3 Conclusion 497
References 498
Finite Element Analysis of Bending and Dynamic Response of a Power Transmission Spur Gear 499
1 Introduction 500
2 Materials and Properties 501
3 Numerical Analysis of Gear 502
3.1 Model Calculation 502
4 Result (Numerical) 503
5 Analysis of Gear (Analytical) 503
6 Bending Analysis 504
6.1 Stress Value from FEA (10 Bar Pressure) 504
7 Torsion Analysis 505
7.1 Torsion Stress 505
8 Results (Analytical) 507
9 Dynamic Analysis 508
9.1 Stress Value from FEA (Dynamic Analysis) 508
9.2 Velocity Value from FEA (Dynamic Analysis) 510
10 Results (Dynamic Analysis) 510
11 Result and Discussion 511
12 Conclusion 512
References 512
Design and Analysis of Composite Parabolic Leaf Spring Under Fatigue Load Condition 514
1 Introduction 514
2 Experimental Procedure 515
2.1 Material Properties 515
2.2 Boundary Conditions 516
3 Results and Discussions 516
4 Conclusion 518
References 519
Optimizing Headlamp Focusing Through Intelligent System as Safety Assistance in Automobiles 520
1 Introduction 520
2 Literature Review 522
3 Need for Intelligent Adaptive Head Light 523
4 Intelligent System for Optimal Doom Control 524
5 Experimental Implementation 527
6 Conclusions 530
References 531
Modeling and Validation of Ride Characteristics of All-Terrain Vehicle (ATV) 533
1 Introduction 533
2 Vehicle Ride Modeling 534
2.1 Quarter-Car Model 534
2.2 Half-Car Model 535
3 Ride Comfort 536
4 Results and Discussion 537
5 Validation 539
6 Conclusion 541
References 542
Influence of Tool Rotation Speed on Soundness of Water-Cooled Friction Stir Welded Armour Grade Al–Cu Joint 543
1 Introduction 544
2 Experimental Details 544
3 Results 546
3.1 Macrographs 546
3.2 Microstructure 546
3.3 Microhardness 548
3.4 Tensile Properties 548
3.5 Fracture Surface 549
4 Discussion 550
5 Conclusions 552
References 552
Investigation of Hardness and Tribological Behaviour of Aluminium Alloy LM30 Reinforced with Silicon Carbide, Boron Carbide and Graphite 554
1 Introduction 554
2 Experimental Procedure 555
2.1 Manufacturing of Aluminium Using Stir Casting Process 555
2.2 Pin-on-Disc Wear Test 555
2.3 Model Calculation 557
3 Result and Discussion 557
3.1 Wear Test Result 557
3.2 Wear Test Result Discussion 558
3.3 Hardness Test Results 559
3.4 Hardness Test Result Discussion 560
4 Conclusion 560
References 561
Friction and Wear Properties of Bio-Based Abrasive in a High-Friction Composite Material 562
1 Introduction 562
2 Experiment Procedure 563
2.1 Preparation of Friction Materials 563
2.2 Testing 564
3 Results and Discussions 565
3.1 Physical and Mechanical Properties of Cashew Dust Abrasive Composites 565
3.2 Friction Performance of the Cashew Dust Composite 566
3.3 Friction Stability of Cashew Dust Composite 567
3.4 Wear Performance of Cashew Dust Composite 568
4 Conclusion 569
References 569
Parametric Optimization of Single-Cylinder Four-Stroke Spark Ignition Engine Crankshaft Using Four Different Materials—AISI 1040, AISI 4340, AISI 4140 and AISI 4615 571
1 Introduction 571
2 Materials and Methods 572
2.1 Engine Specification 572
2.2 Crankshaft: Material 572
2.3 Reverse Engineering 573
2.4 Finite Element Analysis 574
3 Parametric Optimization 575
3.1 Analysis Results After Parametric Optimization 575
4 Results and Discussion 576
4.1 Comparison of Results Before and After Optimization 576
5 Conclusion 577
References 577
Evaluation and Optimization of Surface Roughness and Metal Removal Rate Through RSM, GRA, and TOPSIS Techniques in Turning PTFE Polymers 578
1 Introduction 578
2 Experimental Details 579
3 Results and Discussion 580
3.1 Analysis of Variance and Effect of Parameters 580
3.2 GRA Analysis 582
3.3 Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) 585
4 Inferences and Conclusion 587
References 587
Effect of Sintering Temperature on the Microstructure and Forming Behavior of AA8079 (Al–Cu–Fe–Si–Zn) 589
1 Introduction 589
2 Experimental Details 591
3 Results and Discussions 592
4 Conclusion 594
References 595
Studies on the Influence of Welding Parameters in Cladding of ERNiCrMo-10 on AISI 4140 Using GMAW Process 596
1 Introduction 596
2 Experimental Work 597
3 Results and Discussions 599
3.1 Direct Influence of Process Parameters 599
3.2 Interaction Effects 600
4 Conclusions 602
References 602
Review on Corrosion Behavior of Copper–Brass Weldment Samples During Welding with the Different Corrosive Environment 603
1 Introduction 603
2 Welding 604
2.1 TIG Welding 605
2.2 Dissimilar Welding 605
2.3 Dissimilar Welding Process 606
2.4 ATIG and PCTIG 606
3 Corrosion 607
4 Tribology—Wear, Friction, and Lubrication 609
4.1 Wear 610
4.2 Friction 610
4.3 Lubrication 610
5 Conclusion 611
References 612
Effect on Mechanical Properties of Aluminum Composites by Inclusion of Silicon Carbide 614
1 Introduction 614
2 Materials and Method 615
2.1 Matrix Material 615
2.2 Preparation of Composite 615
2.3 Microstructural Characterization 616
3 Testing Method of Composites 616
3.1 Hardness Test 616
3.2 Impact Test 617
4 Results and Discussion 617
4.1 Microstructural Characterization 617
4.2 Measurement of Hardness and Impact Strength 617
5 Conclusions 618
References 619

Produkt-Details

• Erscheint lt. Verlag: 17.4.2019
• Reihe/Serie: Lecture Notes in Mechanical Engineering
• Reihe/Serie: Lecture Notes in Mechanical Engineering
• Zusatzinfo: XXIV, 640 p. 444 illus., 353 illus. in color.
• Sprache: englisch
• Themenwelt: Informatik ► Theorie / Studium ► Künstliche Intelligenz / Robotik
• Themenwelt: Technik ► Elektrotechnik / Energietechnik
• Themenwelt: Technik ► Maschinenbau
• Schlagworte: Additive Manufacturing • Advanced welding processes • Conventional and unconventional machining • Forming and forging • ICAMT 2018 • Robotics and Automation
• ISBN-10: 981-13-6374-9 / 9811363749
• ISBN-13: 978-981-13-6374-0 / 9789811363740