Theory and Practice in Machining Systems (eBook)
XII, 292 Seiten
Springer International Publishing (Verlag)
978-3-319-53901-0 (ISBN)
This book describes machining technology from a wider perspective by considering it within the machining space. Machining technology is one of the metal removal activities that occur at the machining point within the machining space. The machining space consists of structural configuration entities, e.g., the main spindle, the turret head and attachments such the chuck and mandrel, and also the form-generating movement of the machine tool itself.
The book describes fundamental topics, including the form-generating movement of the machine tool and the important roles of the attachments, before moving on to consider the supply of raw materials into the machining space, and the discharge of swarf from it, and then machining technology itself.
Building on the latest research findings 'Theory and Practice in Machining System' discusses current challenges in machining. Thus, with the inclusion of introductory and advanced topics, the book can be used as a gui
de and survey of machining technology for students and also as the basis for the planning of future research by professors and researchers in universities and scientific institutions. Professional engineers can use the book as a signpost to technical developments that will be applied in industry in coming years.Yoshimi Ito ( Dr.-Eng., C Eng., FIET ) is professor emeritus at the Tokyo Institute of Technology, past president of the Japan Society of Mechanical Engineers and past vice president of the Engineering Academy of Japan. He has published numerous research and review papers, and also books ranging from structural design of machine tools, through production systems, to manufacturing culture. He gets currently involved within the establishment of educational and research programme of the Indian Institute of Information Technology, Design and Manufacture in Jabalpur, by the request of the Ministry of Foreign Affairs of Japan.
Takashi Matsumura, Ph.D, is a professor serving in Tokyo Denki University, the Chairman of Manufacturing and Machine Tool Division in Japan Society of Mechanical Engineers and a board member in The Japan Society for Die and Mould Technology. He was also the chairman of Manufacturing Process Division in Society of Automotive Engineers
Yoshimi Ito ( Dr.-Eng., C Eng., FIET ) is professor emeritus at the Tokyo Institute of Technology, past president of the Japan Society of Mechanical Engineers and past vice president of the Engineering Academy of Japan. He has published numerous research and review papers, and also books ranging from structural design of machine tools, through production systems, to manufacturing culture. He gets currently involved within the establishment of educational and research programme of the Indian Institute of Information Technology, Design and Manufacture in Jabalpur, by the request of the Ministry of Foreign Affairs of Japan.Takashi Matsumura, Ph.D, is a professor serving in Tokyo Denki University, the Chairman of Manufacturing and Machine Tool Division in Japan Society of Mechanical Engineers and a board member in The Japan Society for Die and Mould Technology. He was also the chairman of Manufacturing Process Division in Society of Automotive Engineers of Japan, a board member of Japan Society for Precision Engineering and Japan Society for Abrasive Technology. He was a Visiting Scholar in Massachusetts Institute of Technology from 1997 to 2006; and a Visiting Scientist supported by Ikerbasque, Basque Foundation for Science in 2011. He has published many papers on the manufacturing processes and the manufacturing systems. He is currently working on the machining process simulation for aircrafts parts supported by the national research foundation and the related industries.
Preface 5
Contents 8
Fundamentals 12
Part1 28
1 Metal Processing Technology in General—Importance of Hierarchical Classification 30
1.1 Various Metal Removal Processing Methods and Available Kinds of Machine Tool 32
1.2 Various Metal Non-removal Processing Methods and Their Characteristic Features 43
1.3 Phase-Changing Processing 48
References 51
2 Choosing Guide in Form-Generating Movement and New Approaches to Machining Technology—Correlation Diagramme Among Machining Method—Tools—Attachments—Machine Kinds 52
2.1 Facing Problems in Choosing Guide for Preferable Machining Method 53
2.2 Flow of Force and Description of Form-Generating Movement 57
2.2.1 Functional Description of a Machine Tool as a Whole 60
2.2.2 Form-Generating Movement in Machining Function-Integrated Kind 61
2.3 Trial to Establish Choosing Guide for Kind of Machine Tool and Machining Method 71
2.4 Linkage Diagramme of Structural Configuration Entities 73
References 78
Determinants for Functional and Performance Specifications of Machining Space 79
3 Raw Materials for Work, Engineering Materials and Swarf Discharge 81
3.1 Supply of Raw Materials to Machining Space and Material Efficiency 81
3.2 Engineering Materials in General 84
3.3 Swarf and Its Discharge from Machining Space 88
3.3.1 Swarf Generation and Cutting Fluid 88
3.3.2 Swarf Discharge from Machining Space 95
References 99
4 Structural Body Components Closely Allocated Around Machining Space—Core for User-oriented Platform System 100
4.1 Tapers in General and Facing Engineering Problems 103
4.2 Spindle Nose and Tapered Hole 105
4.3 Turret Head 115
4.4 Linear Travelling Table with Built-in-Rotary Table and Auxiliary Indexing Round Table 120
References 127
5 Work and Tool Holding Devices—Chuck, Centre, Mandrel and Tool Holder 128
5.1 Chuck and Concerns 132
5.1.1 Jaw Chuck 132
5.1.2 Collet Chuck 142
5.1.3 Driver 144
5.2 Centre and Concerns 147
5.3 Mandrel and Milling Chuck 150
5.4 Perspective for Research into Jaw and Collet Chucks 154
References 160
6 In-Process and On-the-Machine Measurement 161
6.1 In-Process Measurements in General 164
6.2 On-the-Machine and In-Process Measurements in Practice 169
References 176
7 Concept of “Platform”, Its Application and Modular Tooling System 177
7.1 First-Hand View of Whole Concept for Modular Design at Present 179
7.2 Some Practical Applications of “Platform Concept” 181
7.3 Concept of “Platform-Based Unit Construction” 185
7.3.1 Variants for Practical Use—in Case of “Mill-Turn” 187
7.3.2 First-Hand View for Facing Research and Engineering Subjects 189
7.4 Modular Tooling System 194
References 199
Practice and Theory at Machining Point 200
8 Various Machining Methods and Tools in General 201
8.1 Turning 201
8.2 Milling 204
8.3 Drilling, Reaming and Tapping 207
8.4 Planing and Shaping 211
8.5 Broaching 212
8.6 Gear Machining 213
8.7 Grinding 218
9 Mechanisms for Metal Cutting and Grinding 223
9.1 Cutting 224
9.1.1 Cutting Model 224
9.1.2 Cutting Force 227
9.1.3 Cutting Temperature 235
9.1.4 Tool Wear 240
9.1.5 Surface Quality 243
9.2 Modelling of Grinding 245
9.2.1 Grinding Wheel and Stone 245
9.2.2 Grinding Model 246
9.2.3 Grinding Force 249
9.2.4 Grinding Temperature 251
9.2.5 Wheel Life 256
9.2.6 Surface Quality 257
9.3 Machinability 258
References 261
10 Numerical Simulation for Metal Cutting and Grinding 262
10.1 Cutting Simulation 262
10.1.1 Outline of Simulation Models 262
10.1.2 Cutting Force Coefficients Method 263
10.1.3 Finite Element Method 266
10.1.4 Cutting Energy Method 270
10.1.5 Cutting Temperature Simulation 273
10.1.6 Tool Wear Progress Simulation 275
10.2 Grinding Simulation 279
10.2.1 Micro-scale Modelling 280
10.2.2 Macro-scale Modelling 282
References 284
Appendix A: Quick Calculation Method for Cutting Force 287
Appendix B: Core Design Principles for Machine Body and Structural Body Component 292
| Erscheint lt. Verlag | 5.4.2017 |
|---|---|
| Zusatzinfo | XII, 292 p. 278 illus., 163 illus. in color. |
| Verlagsort | Cham |
| Sprache | englisch |
| Themenwelt | Mathematik / Informatik ► Mathematik |
| Technik ► Maschinenbau | |
| Schlagworte | Computational Methods for Metal Processing • Form-generating Movements • Machine Tools and Attachments • machining space • Machining technology • Metal Processing with Swarf Generation • Modular design • Structural Entities Linkage in Machining Space |
| ISBN-10 | 3-319-53901-9 / 3319539019 |
| ISBN-13 | 978-3-319-53901-0 / 9783319539010 |
| Informationen gemäß Produktsicherheitsverordnung (GPSR) | |
| Haben Sie eine Frage zum Produkt? |
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